suggested kettle size for 10 gallon batches

Discussion in 'Homebrewing' started by DVoors, Jun 26, 2015.

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  1. DVoors

    DVoors Zealot (627) Jan 6, 2014 Indiana

    I am considering making the move from 5 gallon to 10 gallon batches. I currently use a kettle with a 8-9 gallon capacity, so I will obviously need a bigger kettle to start doing 10 gallon batches. My question is how much bigger does the kettle need to be or how big would you recommend going? I imagine I will need at least an extra gallon or two over and above 10 gallons to allow for wort expansion, hot break, foam-ups, etc to prevent boil-overs and such. I also will likely be scaling my recipes to 11 to 11.5 gallons post-boil volume to ensure that a full 5 gallons of clear wort make it into each ferment or. Based on these factors and your own personal experience, what size kettle would you recommend I get? thanks in advance for any suggestions or help!
     
  2. ventura78

    ventura78 Pundit (972) Nov 22, 2003 Massachusetts

    It may seem like over kill but I would use at least a 20 gallon pot. Here is a picture of what my 20 gallon batch looks like in a 40 gallon stock pot.

    [​IMG]
     
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  3. billandsuz

    billandsuz Pooh-Bah (2,097) Sep 1, 2004 New York
    Pooh-Bah

    I do 10 gallon boils, well 11+ gallons really, in a keggle. Yeah, legally obtained etc...
    A keggle is 15.5 gallons and works well enough. Going to a bigger pot is possible, but I can tell you that the keggle is far from portable and I need to set up and break down my equipment each time I brew. Humping a keg around the house is enough for me.

    13 gallons in a keggle is probably asking for trouble imo.

    Cheers.
     
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  4. VikeMan

    VikeMan Grand Pooh-Bah (3,067) Jul 12, 2009 Pennsylvania
    Pooh-Bah

    I bet you're right. A semi-local Brewpub uses a Brew Magic half barrel system and IIRC they max out at 12 gallon batches with it.
     
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  5. GreenKrusty101

    GreenKrusty101 Initiate (0) Dec 4, 2008 Nevada

    Are you going to be using your current burner? What are you currently using?

    Probably 25% of my batches are still 5 gal (High OG brews and Winter indoor brews)

    Keggles are perfect size for 10 gal batches (if you hang around for hot break and/or use fermcap)

    Don't get rid of your 8 gal kettle...it will come in handy I predict : )
     
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  6. premierpro

    premierpro Savant (1,060) Mar 21, 2009 Michigan

    I use 15 gallon brew pots. I normally start with 13 gallons of wort for my 10 gallon batches.
     
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  7. sarcastro

    sarcastro Savant (1,133) Sep 20, 2006 Michigan

    15 gallon
     
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  8. jbakajust1

    jbakajust1 Pooh-Bah (2,552) Aug 25, 2009 Oregon
    Pooh-Bah

    I use a 17.5 gallon kettle for 11 gallon batches. Had 16 gallons to boil last Saturday for my Saison.
     
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  9. CurtFromHershey

    CurtFromHershey Initiate (0) Oct 4, 2012 Minnesota

    What's causing these ginormous boil-off rates? You guys using 5' diameter kettles or something? I would have expected boil-off gal/hr to be more or less inversely proportional to batch size
     
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  10. koopa

    koopa Initiate (0) Apr 20, 2008 New Jersey

    15g = minimal (and more of a challenge to make full 10g batches of imperial strength beers)
    20g = extra comfortable
    in between = comfortable
     
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  11. CADETS3

    CADETS3 Initiate (0) Dec 3, 2014 Texas

    I use a 15.5 keggle for my my 10 gallon batches. I made a 13 gallon batch and I had to stay right next to it for a while. If you don't plan on making larger batches. I think they are great.
     
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  12. jbakajust1

    jbakajust1 Pooh-Bah (2,552) Aug 25, 2009 Oregon
    Pooh-Bah

    Mine is fairly wide and I have a boil off rate of 1.5 gallons per hour. I also use a pump, lots of pellet hops, and don't squeeze every last drop out of my kettle. I finally got my system dialed in so that I can whirlpool, and then pump to the fermentors with minimal uptake of trub/hops, good flow, and hit 11-11.5 gallons. I leave about a gallon soaked up in the mess at the bottom and in the pump lines. I get great mash efficiency so I'm not too concerned about it.
     
  13. SFACRKnight

    SFACRKnight Grand Pooh-Bah (3,348) Jan 20, 2012 Colorado
    Pooh-Bah Trader

    I use a 15 gallon kettle for 11 gallons finished wort. Fermcap is my buddy.
     
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  14. telejunkie

    telejunkie Savant (1,107) Sep 14, 2007 Vermont

    Fixed that for ya :wink:

    I use a 20g for 11g, sometimes 12g into fermenter...think it's the perfect size
     
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  15. skivtjerry

    skivtjerry Pooh-Bah (1,865) Mar 10, 2006 Vermont
    Pooh-Bah

    You want something like this (it's what I have): https://www.katom.com/370-APT80.html

    The geometry of most stockpots uses propane more efficiently than keggles and are also less prone to boil overs. The 20gal kettle is only 3-4 bucks more than the 15gal version and lets you do more - long boils for big beers, making 15 gallon batches if you need to make beer for a wedding or something, etc.

    I own a keggle, now serving as a HLT, but will probably replace it with another stockpot and sell it to a small maple sugar maker (for about enough money to pay for the stockpot:slight_smile:).
     
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  16. mrjimcat

    mrjimcat Initiate (0) Nov 22, 2002 New York

    I just purchased a 15 gallon kettle. 13 gallons preboil yields a little over 9 gallons after trub losses etc. For me this was this right size.
     
  17. MarkF150

    MarkF150 Zealot (675) Feb 9, 2009 Massachusetts

    Brewed 11 gallons today and I maxed my keg at 12 gallons.
     
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