Why are there no fully electric/automated grain mill?

Discussion in 'Homebrewing' started by Rysbow, Oct 2, 2019.

?

Fully automated / semi automated / manual grain mill????

  1. Fully automated

  2. Semi automated (electric drill)

  3. Manual (hand-cranked)

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  1. Rysbow

    Rysbow Initiate (0) Oct 2, 2019 Missouri

    Recently started taking an interest in homebrewing, and I've been looking into equipment for grain milling so that I don't need to always visit the LHBS, which is about an hour away. (I prefer using freshly crushed grain for my beer so I figured it would just be more convenient to have a grain mill at home) So far, I can only find hand-cranked or "semi-automatic" mills (where you have to operate with the electric drill and hold it down forever). How come there is no fully automated grain mill where it'll crush the grain for you by just hitting the on/off switch? (I've only see industrial level ones, but those are not very portable) If there is something, maybe I just haven't found it yet. Or do hand cranked mills yield better results? lol. I'd appreciate any links or directions if anyone has any idea where I can get a fully automated grain mill for homebrewing.
     
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  2. BBThunderbolt

    BBThunderbolt Grand High Pooh-Bah (7,846) Sep 24, 2007 Kiribati
    Pooh-Bah Trader

    A: this is likely a question for the Hombrew forum. Because:

    B: the thing you're asking about exists. In every commercial brewery. It's on the MEL (Minimum Equipment List).

    Plenty of homebrewers have the answers to your questions, I suspect the answer lies in your personal level of interest.

    Good luck homeslice!
     
    riptorn likes this.
  3. billandsuz

    billandsuz Pooh-Bah (2,097) Sep 1, 2004 New York
    Pooh-Bah

    Most homebrewers are not too interested in spending $1,000 for an automated grain mill. Not much market for that in our world.
    Everyone has a drill though.

    If you really need to blow a grand on a piece of equipment that relieves you of the burden of using a drill for 5 minutes then yes, you can indeed buy a fully automated* grain mill.

    Cheers

    *I use a drill on my mill and never thought it was less than fully automated.
     
  4. riptorn

    riptorn Pooh-Bah (1,776) Apr 26, 2018 Georgia
    BA4LYFE Society Pooh-Bah Trader

    Welcome to the affliction Rysbow.

    It might be a price-point v. demand type thing.
    Most of the ‘fully automated’ commercially available grain mills I’ve come across are targeted to grinding grain to flour and use blades instead of rollers….like a food processor. Results are too fine for mashing (minimal homebrew demand for that). The few suitable ones I found are pricey.
    Homebrewers are often of the DIY persuasion. Using a hand drill attached to the grain mill shaft is not uncommon. Some folks permanently mount an old (or new) electric motor and use reducing pulleys as needed to get the RPM to a suitable speed. An interweb search can return how-to’s for accomplishing that, or for sourcing motorizing kits.

    I’d think better/best results are determined by gap setting, roller speed and quality of the rollers; and not so much whether the power source is manual or electric.

    If cost isn’t a factor there’s a used one at MoreBeer with a 60 lb capacity…..and it’s on sale for $1,800.
    https://www.morebeer.com/products/morebeers-ultimill-ultimate-grain-mill.html?a_aid=homebrewing
    There are probably cheaper ready-to-go options.
     
  5. Granitebeard

    Granitebeard Zealot (549) Aug 24, 2016 Maine

  6. PapaGoose03

    PapaGoose03 Grand High Pooh-Bah (6,057) May 30, 2005 Michigan
    BA4LYFE Society Pooh-Bah

    Welcome to the BA site, Rysbow, and to the Homebrewing forum. Depending on you skill level at carpentry, you could create a wooden stand to hold your drill along with some clamps, an in-line on/off switch, etc. That shouldn't be very difficult.

    Good luck finding what you want.
     
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  7. KeyWestGator

    KeyWestGator Savant (1,159) Jan 21, 2013 Florida
    Trader

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  8. BBThunderbolt

    BBThunderbolt Grand High Pooh-Bah (7,846) Sep 24, 2007 Kiribati
    Pooh-Bah Trader

    Not being a homebrewer, this is something I've never thought about. But, now that I have, it wouldn't be much hassle to rig up an old bicycle driveline to do the job.

    5 minutes with a drill, or 20 turning the cranks by hand. I know what I would choose.
     
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  9. GormBrewhouse

    GormBrewhouse Pooh-Bah (2,111) Jun 24, 2015 Vermont
    Pooh-Bah

    And if yer handy,,,, set up a electric motor and attach pulleys with a belt and , of course, a designated area for your milling an you got it.
     
  10. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,647) Jun 8, 2005 Michigan
    Pooh-Bah

    Most homebrewers I know are frugal. Several do have the motor with belt and pulleys set up that they put together. Most AC motors need the speed stepped down, and the belt will slip if a pebble jams the mill.
     
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  11. telejunkie

    telejunkie Savant (1,107) Sep 14, 2007 Vermont

    just have to point out the error in this post...not every commercial brewery has a grain mill and is actually becoming less and less common...at least in this country...not sure about the Pope's brewery though. Grain wholesalers like BSG & Country Malt will mill the grains for the breweries for pennies on the bag to the breweries specs...so a lot more breweries are going this route because less overhead, way less mess to clean up, not to mention the fire hazard. I actually heard a middle-aged brewery lament the fact they bought one and built a dedicated room for it. Cheers!

    That said...as I homebrewer, couldn't imagine operating without mine. It's not a looker, but just have an old garage door opener rigged up with a pulley system (as described earlier in the thread) to the mill. It will overheat and shut down for like 10 minutes at a time when I'm milling 30+plus pounds at a whack, but always eventually gets the job done. I have an old computer fan I'll blow on it when I'm doing a big grain mill...think it helps.
     
    #11 telejunkie, Oct 2, 2019
    Last edited: Oct 2, 2019
  12. BBThunderbolt

    BBThunderbolt Grand High Pooh-Bah (7,846) Sep 24, 2007 Kiribati
    Pooh-Bah Trader

    Huh, never heard of that. Once a brewery gets to a certain size, and they receive their base malt in bulk, a mill is still needed. I'm having a hard time picturing any brewery producing more than a couple thousand barrels a year (if that) using all bagged malt. So much work, cost, and waste.
     
  13. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,647) Jun 8, 2005 Michigan
    Pooh-Bah

    Smaller breweries get pre- milled grain. I know of 2 off the top of my head in the local area, and they are less than 1000 bbl,/year. It does cost $1.00 bag to have it milled. They don't need a separate mill room, real estate in one isn't available. They use bags at that size, so no big labor savings.
     
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  14. GormBrewhouse

    GormBrewhouse Pooh-Bah (2,111) Jun 24, 2015 Vermont
    Pooh-Bah

    I guess my setup is auto. The old millers falls gear reduction drill attached to the mill and the trigger set to on. Plug in and grind.

    Sort a auto??.
     
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  15. VikeMan

    VikeMan Grand Pooh-Bah (3,067) Jul 12, 2009 Pennsylvania
    Pooh-Bah

    I saw a full auto setup yesterday that used a drill. The drill body was supported by a block of wood, and the drill was rotated on its drilling axis so that one side of the butt of the handle pushes against the table (to keep the drill from rotating when in use). Pretty interesting idea, and it was working perfectly.
     
  16. Rysbow

    Rysbow Initiate (0) Oct 2, 2019 Missouri

    Thanks, I'll try this out and see how it goes!
     
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  17. Rysbow

    Rysbow Initiate (0) Oct 2, 2019 Missouri

    This is actually exactly what I am looking for. I'll try out the electric drill with wooden clamps first and maybe eventually save my way up to this. thanks
     
    GormBrewhouse likes this.
  18. Rysbow

    Rysbow Initiate (0) Oct 2, 2019 Missouri

    Yeah, I've also tried with food processors, and you are right the results were not the best. That's why I was looking into a fully automatic grain mill for homebrewing but most of them are actually for commercial use and very expensive. I guess I will be using the electric drill for now. thanks for the tips on the pulley method, I'll look into that as well.
     
  19. PapaGoose03

    PapaGoose03 Grand High Pooh-Bah (6,057) May 30, 2005 Michigan
    BA4LYFE Society Pooh-Bah

  20. GormBrewhouse

    GormBrewhouse Pooh-Bah (2,111) Jun 24, 2015 Vermont
    Pooh-Bah

    @VikeMan that is what I have set up. Must be you were visiting the barn, hahahahahahahaha
     
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