Digital Johnson trouble

Discussion in 'Homebrewing' started by inchrisin, Aug 21, 2013.

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  1. inchrisin

    inchrisin Pooh-Bah (2,013) Sep 25, 2008 Indiana
    Pooh-Bah

    I've got a digital Johnson that's acting up and wondering if anyone has ever had this happen:

    I'm currently fermenting an IPA and I have the SP set point set to 67F. The readout is always a few degrees low and it will read out 64F. After a day or so I come back to the control box and it's reading 70F. I pick it up and give it a little shake and instantly I hear a trip "click" and the fridge turns on immediately. The read out goes from 70 back to 64, the fridge runs for a few minutes and then stops.

    I'm tempted to pop the top and see if there's a wiring issue. I'd be surprised to see something dramatically wrong and I'm hoping you guys have some advice for what to do next.
     
  2. PortLargo

    PortLargo Pooh-Bah (1,831) Oct 19, 2012 Florida
    Pooh-Bah

    This doesn't sound like a wiring issue. My controller will sometimes "drift" one degree below the set point, but never as much as 3 degrees. What is your target temp and what differential do you have programmed? Are you saying it drops from 70 straight to 64? What is the actual temp of a bottle of water in the fridge?
     
  3. Scope4Beer

    Scope4Beer Zealot (677) Sep 28, 2009 Pennsylvania
    Trader

    What's the differential set at? Based on the numbers you provided it may be 3, which means it's working perfectly fine. Also, if you set the differential less than 3, once the cooling element is shut off by the thermostat, at say 65 or 66F, it will still give off cold air and your ambient temp can still drift down a degree or two before it warms up again (esp. if you ferment in a chest freezer). Lastly, minor temp fluctuations of a degree or two for such a short period of time won't effect the actual temp of the fermenting wort, so no worries.
     
    WickedSluggy likes this.
  4. pweis909

    pweis909 Grand Pooh-Bah (3,250) Aug 13, 2005 Wisconsin
    Pooh-Bah

    Some misleading inuendo in this thread title.
     
  5. Seacoastbrewer

    Seacoastbrewer Initiate (0) Jun 5, 2012 New Hampshire

    Where is the temperature probe?
     
  6. ipas-for-life

    ipas-for-life Savant (1,041) Feb 28, 2012 Virginia

    My understanding from the OP's post is that it is supposed to cut on at 67 and then it cuts off at 64. But for some reason it did not cut on at 67. It got up to 70 and when he shook it, it finally cut on.
     
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  7. mikehartigan

    mikehartigan Maven (1,421) Apr 9, 2007 Illinois

    Time to buy the analog controller you should have bought in the first place :wink:
     
    inchrisin likes this.
  8. utahbeerdude

    utahbeerdude Maven (1,374) May 2, 2006 Utah

    Having a response by giving it a shake indicates something mechanical at the root of the problem. Could be loose wiring or perhaps a sticky relay (either of which could happen with an analog or digital controller).
     
  9. nategibbon

    nategibbon Initiate (0) Sep 6, 2008 Illinois

    As long as the temperature is centered at 67, the range you're experiencing (+/- 3 degrees) won't have an appreciable effect on the temperature of your fermenting wort. I've also read that setting the differential to less than +/- 3 can cause your fridge to short out.
     
  10. WickedSluggy

    WickedSluggy Savant (1,129) Nov 21, 2008 Texas

    You need a controller with a variable differential that you can choose. That controller is probably great for cellaring beer in a chest freezer, but the differential swing is perhaps too high for fermentation. You don't want to set it so low that it burns out your compressor from rapidly turning on and off, but you don't want wide swings either. Three degrees is a little high, but frankly should be fine - the wort temps won't fluctuate as rapidly as the air temperature. Two is often the best compromise.
     
  11. JohnSnowNW

    JohnSnowNW Initiate (0) Feb 6, 2013 Minnesota


    His Johnson controller has all of that functionality.



    As other people have asked, what is your differential? And where are you placing the temp. probe?

    Your differential should be set to 1 or 2°, mine is set to 1°...and your ASD set to 10 or higher. The probe should be taped to the side, and isolated from ambient.

    The only time I have had more than 2° temperature swings was when the diff was set higher than 2.
     
  12. inchrisin

    inchrisin Pooh-Bah (2,013) Sep 25, 2008 Indiana
    Pooh-Bah

    In no particular order:
    Readout is 63F
    SP is 66F
    SF 1
    Dif 1
    ASD 6
    OFS 2

    The probe is taped to the side of the ale pale and insulated with styrofoam to keep a consistent temp.
     
  13. JohnSnowNW

    JohnSnowNW Initiate (0) Feb 6, 2013 Minnesota

    Well, the important numbers look good, though I'd set your ASD higher.

    If I were you, I'd open it up and check for a loose wire/connection.
     
  14. WickedSluggy

    WickedSluggy Savant (1,129) Nov 21, 2008 Texas

    Thought maybe he had the analog one, A19AAT-2C.

    I set the differential to 2 degrees. I use two freezers, a really cheap small freezer and a much larger better quality one. I often take ambient temperature from the larger freezer. It 'll sometimes have more than one fermenter in it and its kind of an art to choose the best temperature, and you need watch the actual temperature in the fermenters. The swing in the ambient temperature is four degrees, but those fluctuations are greatly smoothed within the fermenting beer because its a liquid. In early fermentation, I'll try to use the smaller freezer. I've tried a few methods of probing temperature: a stopper with a thermocouple, the probe taped to the fermenter, and ambient temperature. If I need a 1" blow off tube I can't use the thermocouple.
     
  15. PortLargo

    PortLargo Pooh-Bah (1,831) Oct 19, 2012 Florida
    Pooh-Bah

    From your description, this most likely is a circuit problem or maybe temp probe problem. No harm in checking the wiring, but I would look for my warranty papers. Did you measure the actual fridge temp (bottle of water)?
     
  16. clearbrew

    clearbrew Initiate (0) Nov 3, 2009 Louisiana

    I'm with utahbeerdude, sounds like the internal relay might be sticking. What model do you have and when and where did you get it?
     
  17. AlCaponeJunior

    AlCaponeJunior Grand Pooh-Bah (3,452) May 21, 2010 Texas
    Society Pooh-Bah


    Was gonna say "I never seem to have this problem with my analog Johnson controller." :rolling_eyes:
     
  18. inchrisin

    inchrisin Pooh-Bah (2,013) Sep 25, 2008 Indiana
    Pooh-Bah


    I never got around to it this morning. I should have that number to compare. The temp was accurate BEFORE this problem started, I just haven't gotten out to the garage with a therm to check it out. I'll have to do that next time it f's up again.

    I'll check the model number tonight and post back tomorrow. It's about 2 years old. I suspect that would go past any warranty and I don't any receipts. Maybe a small electronics guy would be willing to look at it for a 6 pack of beer.





    Thanks Al. :slight_smile:
     
    AlCaponeJunior likes this.
  19. WickedSluggy

    WickedSluggy Savant (1,129) Nov 21, 2008 Texas

    Nah, they're not true relays (magnetic coils and moving parts). These relays are solid state.
     
  20. GreenKrusty101

    GreenKrusty101 Initiate (0) Dec 4, 2008 Nevada

    Yes, the control side is digital, but the 110v side must have a mechanical contactor somewhere (at least the freezer itself), no?
     
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