Infection/Quality Problems: what we should know

Discussion in 'Beer Talk' started by cavedave, Jan 5, 2016.

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  1. CB_Michigan

    CB_Michigan Pooh-Bah (1,552) Sep 4, 2014 Illinois
    Pooh-Bah Trader

    This may be a dumb question, but are certain beer styles (or certain adjuncts) more prone to infection than others?
     
  2. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    Tom, it sounds like Bruery is taking proper QA/QC steps in this regard:

    First, we are testing the microbiological stability of every single clean barrel before the beer is blended together in the brite beer tank. With over 3000 barrels, this is a huge undertaking for our Quality Control department, so now we have two full time employees in this department. We are proud to have a world-class lab onsite at our small craft brewery, and thanks to our lab, we are able to track the health of our living beer at all stages of its life. Not only do we re-test beers weeks and months after their release, we keep archives stored just for lab tests further off in the future as needed. You can read more about our quality assurance practices on this blog post, where more details are explained.”

    Above courtesy of @Jacobob10

    Cheers!
     
  3. spicoli00

    spicoli00 Pooh-Bah (2,305) Jul 6, 2005 Indiana
    Pooh-Bah

    This is a great question. Anything that isn't or can't be pasteurized would be likely candidates.
     
  4. JeremyDanner

    JeremyDanner Zealot (679) Dec 20, 2005 Missouri

    It's worth mentioning that we pasteurize the beer before it's bottled. Our 750 mL bottles are bottle conditioned/carbonated.
     
  5. drtth

    drtth Initiate (0) Nov 25, 2007 Pennsylvania
    In Memoriam

    Yeah, thanks. I saw that when he posted some of it above. Its looking more and more like that level of care is going to have to become the norm for barrel aging programs.
     
    cavedave likes this.
  6. M_D_S

    M_D_S Aspirant (205) Jun 19, 2015 Delaware

    Yes. Generally speaking, low ABV, low BU beers are more prone to microbiological spoilage since alcohol and iso-alpha acid are inhibitory to some bacteria. Also, beers that aren't completely end fermented (i.e. contain fermentable sugar) are also more prone since they have the ability to support growth of just about anything (bacteria and wild yeasts). Also, beers with very low package oxygen levels can support some pretty nasty bugs that small brewers used to not worry about, like pectinatus.
     
  7. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    Hopefully that is indeed the case. This type of effort comes at a cost (large cost?):
    • Hiring technical staff to monitor the beer in the barrels
    • Drain pouring that barrels which do not meet spec
    Cheers!
     
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  8. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    What types of yeast do you add for the bottle conditioning phase?

    Do you ever bottle conditions with wild yeast (e.g., Brett)? If so, how long do you recommend aging those beers in order for the wild yeast flavors to develop?

    Cheers!
     
  9. cavedave

    cavedave Grand Pooh-Bah (4,157) Mar 12, 2009 New York
    In Memoriam Pooh-Bah Trader

    Who has gotten refunds or other satisfaction in the past? How did you get it? A few have posted on this, we could use some more.

    I got a nice box of schwag from Duck Rabbit. Paul Phillipon actually contacted me for that one after I posted in an "infection" thread. He was very nice and apologetic and made an effort to assure me that the problem was solved. In their case they didn't institute pasteurization, IIRC, they took the brewery apart and super sanitized it top to bottom

    Who has had good luck in this refund process? How did you do it? What should we know about the process?
     
  10. drtth

    drtth Initiate (0) Nov 25, 2007 Pennsylvania
    In Memoriam

    The one infected beer I had was from a case I purchased locally. The source of the infection had been found about the time I had drunk the first beers from the case. I returned my case to the retailer and the brewery replaced it with a case of uninfected beer. No problem, no hassle.
     
  11. JeremyDanner

    JeremyDanner Zealot (679) Dec 20, 2005 Missouri

    The Smokestack Series 750s are bottle conditioned with DV10, a champagne yeast.

    Yes. Saison-Brett is inoculated at packaging and is bottle/keg conditioned. We store the bottles/kegs in the bottle conditioning area of warehouse for around 3 months to be certain that the beer has noticeable brett character at the time of release.
     
  12. monkeybeerbelly

    monkeybeerbelly Initiate (0) Dec 6, 2012 New York

    maybe a stupid question: but does pasteurization stop the beer from being able to age further? is it just the yeast being killed off by the pasteurization?
     
  13. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    It depends on whether you would like for your beer to 'evolve' with time in the presence of yeast. Sometimes people purchase some styles of beer with the intention to cellar the beer and the presence of yeast in the bottle may enhance the bottle conditioning/aging aspect of the beer; desirable flavor development.

    The benefit of pasteurization is that it kills all microorganisms in the beer: unwanted microorganisms like bacteria but also any brewer's yeast that may be present as well. IMO this is beneficial for a beer like Budweiser since this sort of beer is not intended to be cellarable.

    Even with pasteurization the beer will 'change' with age but those changes will not typically be for the better: oxidation processes will occur which will result in stale flavors being developed.

    Cheers!
     
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  14. monkeybeerbelly

    monkeybeerbelly Initiate (0) Dec 6, 2012 New York

    dont most bigger breweries pastuerize for the sake of uniformity? for example; would SN bigfoot age much differently if it was bottle conditioned, or would the development be similar to how it is now?

    As a novice hombrewer I'm just starting to understand the science of yeast and yeast infections. (pun intended)
     
  15. pagriley

    pagriley Pooh-Bah (2,382) Oct 27, 2014 Illinois
    Pooh-Bah Trader

    I actually was wondering about this, because I didn't think pasteurization kill everything - it just knocks down most of the microorganisms, so it would improve shelf life and stability, but doesn't eliminate the possibility of bugs coming back over extended periods of aging. It would absolutely have a big impact though and it would make a lot of difference to how long before you even noticed something developing - especially if you kept the beer cold.

    If you wanted to kill all of the bugs you would have to use UHT (Ultra High Temp) pasteurization which is what they do for the shelf stable milk that lasts for 6 months or a year - it is basically sterilizing the liquid. It is a pretty savage process (the liquid is heated to over 280 degrees for a few seconds) and they have to do it with very specialized equipment. Pretty sure you wouldn't want to do that to a beer...
     
  16. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    I am aware that mega-breweries like AB and MillerCoors generally pasteurize their packaged beers (bottles, cans) for beer stability reasons.

    The majority of craft breweries do not pasteurize their beers.

    I prefer to drink non-pasteurized beer since I have an opinion that pasteurization can have a negative impact on the resulting beers flavor. Some authors use the term of "cooked flavor impact" to describe this.

    Cheers!
     
  17. JeremyDanner

    JeremyDanner Zealot (679) Dec 20, 2005 Missouri

    Pasteurization takes care of beer spoiling organisms. It's not possible for anything to "come back."
     
  18. FarmerTed

    FarmerTed Pundit (928) May 31, 2011 Colorado

    I would think that milk stouts have to be a problem, just because lactobacillus obviously loves lactose. Where there is food, there are bound to be problems.
     
  19. pagriley

    pagriley Pooh-Bah (2,382) Oct 27, 2014 Illinois
    Pooh-Bah Trader

    Interesting thanks! That is different than most other food products, but I guess the beer already has other preserving agents (like alcohol for a start!) So that if the microbe load is low enough it is effectively the same as sterilizing.

    Thanks for the info!
     
  20. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    But hopefully the brewery is practicing proper sanitation so there is effectively no lactobacillus present in the beer.

    I have had a number of commercially brewed Milk Stouts from brewpubs to packaged beers (e.g., Left Hand Milk Stout) and so far I have never noticed any infection related off flavors in any of those beers.

    Cheers!
     
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