Fermenter Purge

Discussion in 'Homebrewing' started by TheBeerery, Nov 27, 2017.

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  1. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    Here is how you make fermentation work for you.
    Fermentation generates nearly 25x the amount of co2 in relation to the wort volume. With some simple fittings you can route your fermentation generated PURE co2 though the keg it is going into. Effectively purging the keg perfectly. Bonus points for using it to purge the lines you use to transfer. Extra bonus points if you use spunding as well.

    Clean and sanitize keg as normal, empty, then..

    Fermenter out to liquid out on keg
    Keg in to blow off bucket (or more kegs)

    To get the same level of purge as this, you would have to fully pressurize the keg and fully release it at 25psi at least 20 times.. thats a lot of waster co2 out of your bottle when fermentation can do it for you effortlessly.

    If you have blow off you can add another jar inline from the fermenter out to the liquid out. You would then have a tube from the fermenter below the sani level and the tube going to the liquid out as high as possible in the sealed jar.

     
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  2. GormBrewhouse

    GormBrewhouse Pooh-Bah (2,111) Jun 24, 2015 Vermont
    Pooh-Bah

    cool. could I use this with fermenters not force kegged, like secondary using a tube off a primary fermenter and having a tube go to the bottom of a secondary fermenter I plan on filling with in a day or so???
     
  3. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota


    Sure. You can use it to purge whatever.
     
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  4. JohnnyChicago

    JohnnyChicago Initiate (0) Sep 3, 2010 Illinois

    Cool idea. As a big fan of minimal waste brewing, repurposing that blow-off co2 makes a lot of sense.
     
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  5. Prep8611

    Prep8611 Savant (1,208) Aug 22, 2014 New Jersey

    I think the timing of transfer would be hardest part and aren't you risking stalling fermentation by transferring to keg before fermentation has finished?
     
  6. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota


    Are you talking of spunding? You don’t have to spund with this method, but your beer will thank you if you do.

    If spunding you transfer with 3-4 gravity points remaining. A fast ferment test determines when that would be.
     
  7. Prep8611

    Prep8611 Savant (1,208) Aug 22, 2014 New Jersey

    Oh I'm sorry I see what you did now. Pretty cool and a nice idea to not waste gas purging a keg.
    Any chance you can make a video with fast ferment test and showing you transferring to ke with spunding valve? Do you then have to transfer to a second keg for serving?
     
  8. PortLargo

    PortLargo Pooh-Bah (1,831) Oct 19, 2012 Florida
    Pooh-Bah

    Not sure I follow your math here . . . I mean once a keg is purged the act of re-purging doesn't make it any more purged. No sharp-shooting here as your method has merit if time and space permit. But filling the tank with water and purging it once at 1-2 psi will leave it oxygen free . . . I suppose you could say this is a waste of water
     
  9. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota


    Sure filling it with water/sani and using co2 to push it out is a viable method (I use it as well) but it’s certainly not oxygen free. If there is any sanitizer left over there is o2 in that, there are spaces in the lid you have to tilt the keg to fill the void, gas in diptubes need to be cut and lastly the co2 from your bottle contains o2 10-50ppm alone. Commerical packaging standards are 50ppb or there abouts so you can see how one can be way over that with the water purge method.

    As for the straight co2 purge gas mixing laws are at work. There is a number based on purge psi, and number of purged that nets you zero.
    [​IMG]

    Either way the way to combat our improper purging methods is to spund. Active yeast are one of nature’s best deoxygenater.
     
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  10. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,635) Jun 8, 2005 Michigan
    Pooh-Bah

    Pretty cool technique.
     
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  11. Brewday

    Brewday Zealot (721) Dec 25, 2015 New York

    I thought about doing this a while ago but i read the co2 from fermenting had to be scrubbed with equipment home brewers can't afford. Maybe i'm missing something.
     
  12. PortLargo

    PortLargo Pooh-Bah (1,831) Oct 19, 2012 Florida
    Pooh-Bah

    Never let it be said that I don't respect yeast for their ability to crank out carbon dioxide. But how important is it to remove the last molecule of oxygen? I typically purge a keg with sani, then after racking purge the headspace about three times (maybe four if I lose count). From the chart this puts me over 10,000 ppm. Yet oxygenation is not a problem for me. Even aged beers (2+ years) show no problems.

    Are you purging 20 times? This would get you down to 1 ppm, but is that necessary (or even possible?) if you're using commercial CO2 that has 10 ppm of oxygen? Can you tell the difference between a keg of beer that has been purged with commercial CO2 versus the micro-variety?
     
  13. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,635) Jun 8, 2005 Michigan
    Pooh-Bah

    If you are going to reuse the CO2 for pushing beer or to force carbonate the esters, alcohol, and other stuff (sulfur) that are in the CO2 need to be removed. Those are what you smell coming off of a fermenting beer.

    In this case the captured CO2 and impurities will be forced out when the beer is transferred to the keg. I think it is definitely something that I will try.
     
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  14. JohnnyChicago

    JohnnyChicago Initiate (0) Sep 3, 2010 Illinois

    No oxygen is kinda @TheBeerery ’s thing, which is why he places such a heavy emphasis on it.
    FWIW, I keg by filling with ClO2, pushing with CO2, pressurizing to about 20PSI, then storing until I fill them. It’s the same method nearly every brewery that doesn’t have a washer/filler uses and it results in remarkably low TPOs. I’ve never tested my levels, but I’m confident they would be very low. I DO use CO2 from a brewery, but I think the CO2 purity thing might be a local problem. In Chicago, as far as I know, the LHBS, local beverage gas supply, and local breweries all use the same supplier.
    However...if his over-emphasis brings more homebrewers to study the causes and effects of oxidation, I’m all for it. Oxygen is a problem in a lot of homebrew and more attention should be paid to it.
     
  15. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    Don't forget Johnny, TPO is kind of a red herring. The natural antioxidants in the beer (sulfur, fermentation generated sulfites, hops, etc) will eat o2 right away, thats why the TPO test has to be immediately after filling. Within reason any amount of o2 at packaging is going to become 0 quite fast, of course at the expense of the beer. Hop aromas first, then malt. So many times TPO doesn't tell the full story. I can can a beer and purposefully inject o2, and by the time I get it to the lab, its astonishingly low again. The beer tastes bad, but TPO is low. Also to check your co2 purity just ask how many .999's it has that will tell you max o2.

    Cheers
     
    JohnnyChicago likes this.
  16. Brewday

    Brewday Zealot (721) Dec 25, 2015 New York

    Ok thanks. Is there a reason most breweries don't do this and still use blow-off buckets.
     
  17. JohnnyChicago

    JohnnyChicago Initiate (0) Sep 3, 2010 Illinois

    True. They target < 120 seconds for TPO and DO tests. Kegs are done slightly faster than cans. I do live very close to the brewery and have a lab training week coming up and a brew day this weekend. Maybe if I time things just right...

    I haven’t seen the MacCARB report for some time, but I believe we get 99.95% pure CO2?I thought food and beverage applications required 99.9 minimum purity?
     
  18. JohnnyChicago

    JohnnyChicago Initiate (0) Sep 3, 2010 Illinois

    There still are uses for impure CO2. I’ve seen breweries use blowoff to neutralize caustic, for example.
     
  19. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,635) Jun 8, 2005 Michigan
    Pooh-Bah

    The reason is that he brewery has to be large enough to make it economically worthwhile. The equipment is large and expensive. Buckets are cheap!
     
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