Trimming beer lines in keezer

Discussion in 'Homebrewing' started by thebriansmaude, Sep 26, 2017.

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  1. thebriansmaude

    thebriansmaude Crusader (472) Dec 16, 2016 Canada (AB)
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    Hey BAs,

    I am just days away from racking my first kegged beer and hooking up the inner works of my keezer. I am familiar with the various calculators out there for determining beer line length, but I wanted some input:

    I sprung for 10ft lines in the package that I purchased as opposed to 6ft. My calculations have determined that I would probably need about 5.7 - 6ft of line for the CO2 volumes I am targeting. Should I just go ahead and cut 6 ft out of of the 10 ft tube, or should I trial and error it and cut them down a little at a time? Would it make any sense to leave them at 10 ft and just up the pressure on the regulator a bit ? I just don't want to cut too much off and wind up with an unbalanced system and buying more tubing.

    Any other tips for a first time kegger?
     
  2. mikehartigan

    mikehartigan Maven (1,421) Apr 9, 2007 Illinois

    wise move!
    Trial and error. What if you don't like the result at 6 ft? You'd need to buy more line. OTOH, if you don't like 9, you can try 8, then 7, until you get it the way you like it.
    If you understood how it works, you wouldn't have asked that question. :wink: Use the pressure that the charts/calculators tell you to use.
    Patience!
     
  3. csurowiec

    csurowiec Initiate (0) Mar 7, 2010 Maryland

    Yeah! What he said. All good advice above, especially the part about patience. It will not work perfectly on day 1 but you will get it. If you change anything as you go like line length or pressure, change only 1 variable at a time and understand that changes don't take effect instantly. Give it a few days.
    Before you walk away from it the first day check EVERYTHING with soapy bubbles to check for CO2 leaks.
     
  4. billandsuz

    billandsuz Pooh-Bah (2,097) Sep 1, 2004 New York
    Pooh-Bah

    Remember, the length of the line has no effect what so ever on the vols in your beer. Line length only provides restriction. That's it. The more restriction the slower the pour. It is typically easier to manage a slower pour than it is to try and tame a fire hose so erring on longer is better. Unless you are a busy bar and need to sling 8 second pints. Balance refers to Temp, Resistance and Pressure.

    So, for a balanced system, set your temp to 38F. Make sure you are getting 38F liquid. The line above the freezer, the small part in the collar above the freezer, that's going to foam a tiny bit because it wont be 38 but close enough.

    Then choose your desired vols at 38F and set the regulator appropriately.

    Each foot of 3/16" beer line (choker) provides 2.2 psi of restriction. Each foot of rise from the keg is another 0.5 psi but we can safely ignore that.

    There you go.
    Another tip here.
    Dip the end of the tube in hot water and it will slip onto the hose barb easy. Live with the length for a day or so before you decide to shorten the line. You will quickly learn to get a good pour.

    Cheers
     
  5. GreenKrusty101

    GreenKrusty101 Initiate (0) Dec 4, 2008 Nevada

    This... squared :grin:
     
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  6. Mohican88

    Mohican88 Initiate (0) Jan 20, 2010 Ohio

    Consider the range of styles you brew before you cut you draft lines. Do you brew English styles that have lower carbonation? Belgian styles that are highly carbonated? Or do you mainly brew beers that fall squarely into 2.5 vols of CO2? I have 10 foot lines and they work well for low and moderately carbonated beers and are serviceable with highly carbonated beers (>3.0 vols). I think 10 feet is a nice compromise length and the extra few seconds to pour a pint is negligible.
     
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  7. PortLargo

    PortLargo Pooh-Bah (1,831) Oct 19, 2012 Florida
    Pooh-Bah

  8. thebriansmaude

    thebriansmaude Crusader (472) Dec 16, 2016 Canada (AB)
    Trader

    All really great information, thank you everyone!


    I tend to brew styles in the 2.5 - 3.0 vol CO2 range, but for now, the next two beers I have in the pipeline will be fine around 2.5. I do have a dual product regulator if I want to go higher or lower with a style that needs it, but I'd sure like to dial in my system to have consistency in the 2.5 range.

    Will take the advice about letting temps stabilize, test pour, adjust one variable, repeat - my question: is ten feet of line a bit much to start out with? Does too long ONLY mean slower pours?
     
  9. billandsuz

    billandsuz Pooh-Bah (2,097) Sep 1, 2004 New York
    Pooh-Bah

    Yes, line length only controls the rate of flow. It would be something if the length of the line could change the temp or vols but of course that is not happening. And since those three things are all you have to work with, nothing more, you want to get each one pretty close to perfect for your set up. The length of the line provides restriction and the longer the line the more restriction. Quick analogy.

    The spigot on the side of your house blasts water when fully opened. Same spigot now with 100' of garden hose attached. Much less velocity. Same spigot but more restriction.

    If the system has too much restriction the pour wont be right, it will surge and never get settled. Too short and you will wish for bottles. We all like to see a nice steady flow from the faucet (called the "rope"... impress your friends with that) and that is the result of faucet design and system restriction. 10' of line won't cause surging and is perfectly acceptable.

    I also want to point out that you really don't need to stress too much over this part of your system. When we install a system, the bar gets exactly ONE FIXED resistance for all of their lines. It's not like they change the choker every time a new style goes on the line. Temps and pressure? Sure knock yourself out. But the system restriction is mostly fixed in every bar you have ever been too.
    Cheers.
     
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  10. thebriansmaude

    thebriansmaude Crusader (472) Dec 16, 2016 Canada (AB)
    Trader

    Very good. Thank you @billandsuz, this is great information.
     
  11. PortLargo

    PortLargo Pooh-Bah (1,831) Oct 19, 2012 Florida
    Pooh-Bah

    I brew similarly . . . I have 8 foot'ers on my 2.5v beers and 12 foot'ers on my 3.0v. A commercial bar rarely has this flexibility, but a home bar can easily switch out a beer line just like swapping a keg. I usually keep two faucets with longer lines hooked up to my Belgium brews.

    Don't be stingy with spare parts. If you think you'll need 30' of beer line order at least 50' . . . you'll use it and it's mighty nice to have some extra. Many homebrew stores sell a five piece o-ring kit for about 4 bucks. You can buy these same o-rings in bulk for about 2ยข each.
     
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  12. thebriansmaude

    thebriansmaude Crusader (472) Dec 16, 2016 Canada (AB)
    Trader

    Well I have a sanitized, refurbished ball lock keg hooked up to the regulator at 30psi with 5 gallons of California Common inside. Picked up some highway robbery O rings and some keg lube... I'm not sure i'm capable of waiting an entire week at serving pressure for carbonation so I'm going to keep it at 30 for a few days, dial it down for another couple and give it a test with ten foot lines at sayyyyy 2.7 volumes CO2.

    My beer lines came preassembled with fittings at the tap end and gas end - which side is best to cut if I decide to do so?

    I gave a soapy water rub down to all of the connections. I could hear a small leak where the gas line was hooked to the regulator so I tightened it down... cant see or hear anything with the soap so here's hoping...

    I read in 'How to Brew' the other night NOT to put the CO2 tank in the keezer as condensation will damage the regulator... I figured putting the whole works in the chest was pretty normal, but i'm not going to lie that kind of freaked me out. I have a dual product regulator so i'd rather not drill two more holes in my collar if possible.

    Thanks again to everyone for your advice, it has all been really helpful !
     
  13. billandsuz

    billandsuz Pooh-Bah (2,097) Sep 1, 2004 New York
    Pooh-Bah

    Nonsense.
    Regulators are routinely kept in the cold environment. All walk in coolers. All kegerators. It is not a problem. They are made to work in a refrigerator.

    Regulators do have a bad habit of failing for no good reason but condensation is not one of them.

    You should also realize if you use high pressure to speed up the carbonation there is a good chance you blow right by your target vols. Consider restraint for now until you get a feel for the force carbonation process. That;s just my opinion.

    Cheers.
     
  14. plaztikjezuz

    plaztikjezuz Initiate (0) Dec 19, 2004 Michigan

    What kind of line/tubing is it, ie. brand name & type. This is pretty important for getting the length right. Every different manufacture and type of hose requires a different length. There is no one size fits all formula.

    We carry Bevlex Series 200 at 3/16 ID they tubing gives you 2.2 psi of resistance per foot. So five feet is just shy of what you need.

    I also have the info for Bev-Seal Untra Series 235 3/16 ID is 2.0 psi per foot. I only have these two handy, but the information should be on the manufactures website.

    Keep in mind you need to add or subtract 1/2 psi for every foot of vertical lift or drop in the line.
     
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  15. plaztikjezuz

    plaztikjezuz Initiate (0) Dec 19, 2004 Michigan

    Co2 does not have any moisture in it. moisture in thew co2 would damage not only the regulator but also the tank.
     
  16. GreenKrusty101

    GreenKrusty101 Initiate (0) Dec 4, 2008 Nevada

    Mold will grow @ ~ 40*F...my lager keggerator is living proof...regulator and everything else inside will sprout mold until wiped down periodically.

    Never had any other problems with keeping the CO2 inside on the compressor bump.
     
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  17. thebriansmaude

    thebriansmaude Crusader (472) Dec 16, 2016 Canada (AB)
    Trader

    The book was referring to the moisture that builds up as condensation in the 38 degree keezer, not the CO2 itself.. apparently this can damage a regulator... I know some people use cordless dehumidifiers for this, but Palmer suggests putting the tank and regulator on the outside of the keezer.. I'll be keeping mine in the keezer for the time being I think.

    I still have lots of time to carbonate the beer before I begin attempting any pours - I will keep folks updated
     
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  18. billandsuz

    billandsuz Pooh-Bah (2,097) Sep 1, 2004 New York
    Pooh-Bah

    Palmer is a great source and really knowledgeable in his realm, but I am afraid he is out of his depth here. I am saying this with careful thought because his work is truly legend and deservedly so.

    A regulator is a mechanical device that is really rather simple. The device accepts 800 psi give or take on one side and passes it through a diagram and spring mechanism. The output is determined by the compression of the diagram and spring. Apply more pressure to the diagram and the output pressure is decreased. So you have a rubber gasket with a spring. There is a difference if you buy a "pro" regulator, the design is a little bit more elaborate and the parts are a little bit higher quality (but not always!). Still, it is a really simple mechanical device doing a herculean task.

    And God as my witness, regulators are not damaged by condensation. If that were the case you can be certain there would be regulators designed for installation in a cold room and regulators that are not specified for a cold room. This is not a distinction you will find anywhere. And you will not see any warranty that speaks of condensation damage.

    Cheers.
     
    #18 billandsuz, Sep 29, 2017
    Last edited: Sep 29, 2017
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  19. billandsuz

    billandsuz Pooh-Bah (2,097) Sep 1, 2004 New York
    Pooh-Bah

    Bev Seal Ultra is NOT choker. Choker is vinyl. Can't stress this enough. Do not sub barrier tube for choker. Ultra is great tube but it is not designed to be choker and should not be used as choker. The poly Ultra series is a real PITA in a kegerator set up and you are really doing your customers a dis-service if you are selling Ultra for a kegerator application. It is hard to work with, more expensive, it will kink, it is by design NOT choker because it is too slick. It is a bad idea all around. Further, it does not fit barbs in the same manner as vinyl. The ID may be the same but they are not interchangeable. Ultra barrier is meant for remote draw systems. Period. And nobody here (and presumably at your shop) has anything but a direct draw box.

    As for adding 0.45 psi restriction (technical I know), it is actually 0.45 per foot above the level of the beer. Which varies by about 2 feet per keg. So let's see, should we compensate for a full keg or consider adding 1 psi for the keg when it is near empty? Rule of thumb is add 1 psi resistance for all of the crap-ola (technical term) from keg to glass. Faucet, coupler, elevation. Simple.

    Truth is, nobody needs to be this exact. Nobody. Making something simple a cluster really.

    Cheers.
     
    #19 billandsuz, Sep 29, 2017
    Last edited: Sep 29, 2017
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  20. VikeMan

    VikeMan Grand Pooh-Bah (3,067) Jul 12, 2009 Pennsylvania
    Pooh-Bah

    It's good to hear that "How To Brew" is expanding beyond its original scope. But if Palmer said this, I'd question if the statement was based on evidence. I've never seen any.

    Just for kicks, google "CO2 regulator condensation damage" and look at the images.
     
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