Barley shortage has craft beer makers foaming

Discussion in 'Beer News' started by BottleCaps80, Feb 3, 2015.

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  1. BottleCaps80

    BottleCaps80 Initiate (0) Jan 12, 2013 Iowa

    From USA Today: http://www.usatoday.com/story/money/business/2015/02/03/beer-barley-shortage/22792533/

    ASHEVILLE, N.C. — Mother Nature is causing headaches for breweries across the USA as they scramble to get the barley they need for first-class beer.

    Heavy rains in the fall in barley country — Idaho and Montana — pounded the crop, leaving a lot of it unsuitable for brewing. That has limited the supply of top-quality brewing barley and sent waves of concern through the beer world.

    What it means for the beer consumer is uncertain. If costs increase, some breweries may have to pass them along to the customer.

    Brewers will work to make sure that beers taste the same as always.

    The issue is critical, said the Asheville Brewers Alliance, which is hosting a two-day barley summit for breweries Friday and Saturday here. Nationally, about 3,200 craft breweries are all scrambling for the same ingredients.

    "The (barley) shortage is very real and something that a majority of smaller breweries will need to be concerned with," said Benton Wharton of Pisgah Brewing in Black Mountain, N.C.

    “I am planning on a rise in costs.”

    John Garcia, Lookout Brewing, Black Mountain, N.C.
    Pisgah uses 100% organic grains and malts and is protected by contracts, he said.

    But the possibility of "higher prices is very real and will begin to affect the market in some ways this year," he said. Pisgah isn't planning to raise pint prices.

    At Lookout Brewing, also in Black Mountain, owner John Garcia is anxious about the supply.

    "We use North American barley entirely, so we will be impacted," he said. He's testing recipes with European grain, but it's a lot more expensive.

    "I am planning on a rise in costs," which eventually could be passed on to customers.

    Most of the U.S. barley supply is grown in Idaho, Montana, North Dakota and other northern Midwest states, said Scott Heisel of the American Malting Barley Association trade group. Some of the grain is produced in other places, including North Carolina, but historically the upper Midwest has been the primary barley supplier.

    Crop failures are not common, but they have happened.

    Heavy rains before the August harvest caused the grain to sprout early, The Associated Press reported last year. In some areas, more than 50% of the crop was damaged.

    Brewers do have other sources: Barley also is grown in Canada and Europe.

    "(But) most of the barley is under contact," Heisel said. "lt has been bought for a set price. There isn't a whole lot that no one owns. There is not a lot of extra supply."

    Heisel expects breweries to find the grain they need, "whether that means importing barley or using as much of the (U.S.) crop as possible," he said.

    John Lyda, the longtime brewmaster at Asheville's Highland Brewing, isn't worried about supply, but he is concerned about quality.

    "We have our contracts," he said. But if the barley isn't up to usual standards, brewers "may have to do some tweaks to maintain consistency."

    Even if the customer doesn't notice, the brewers will.

    Classic beer has just four basic ingredients: grain, yeast, hops and water. In 2007, hops were in short supply because of weather issues and a fire that destroyed a stockpile.

    In that crisis, some beers here were pulled temporarily from production for lack of the proper flavoring hop. But the situation was resolved and the brews went back on line.

    "We're all subject to mother nature," New Belgium spokesman Bryan Simpson said. The company is building an East Coast expansion brewery in Asheville scheduled to open in the fall.

    "We're not facing a shortage, but the crop was really poor in a lot of areas," he said. "Rain, snow and freezing temperatures doomed a lot of barley up north. We are working closely with our partners to ensure we get the best malt (barley) possible to make beer."

    New Belgium will continue business as usual, but it is carefully watching the 2015 crop, he said.

    Noah Tuttle of Oskar Blues in Brevard, N.C., said his brewery will use use 8 million to 10 million pounds of grain this year. Contracts protect him for three years.

    For Asheville's Hi-Wire Brewing, the supply of quality grain is starting "to play out already with some of our specialty malts," brewery co-founder Adam Charnack said. The brewery uses 40 tons of grain a month and expects to pay more, but it doesn't plan to pass along the higher tab to customers.

    Sierra Nevada's head brewer Scott Jennings doesn't expect beers to disappear.

    "It's not a life-or-death situation," he said. "Prices of our raw materials can change at the drop of hat. Maybe breweries will be able to absorb costs, or maybe not. Brewers are not trying to get rich."
     
  2. floridadrift

    floridadrift Initiate (0) Oct 24, 2014 Florida

    When its in all italics, I feel like I'm reading it as the wind is blowing.
     
  3. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,623) Jun 8, 2005 Michigan
    Pooh-Bah

    Other articles have stated that there is 2013 barley in stockpiles that has not been malted, if that takes up the slack is unknown. Nothing much has been said about the European crop.

    The harvests in the southern hemisphere will be soon, of course shipping adds to cost.
     
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  4. MNAle

    MNAle Initiate (0) Sep 6, 2011 Minnesota

    Well, you could've just clicked the link he provided... :rolling_eyes:
     
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  5. moshea

    moshea Initiate (0) Jul 16, 2007 Michigan

    I was lucky enough to be in barley country this past summer. Barley country is beautiful. Grand Teton Brewing sits right at the foot of Teton Valley, some of the best Barley growing land in the world. They use spring water from the Grand Tetons, barley from the valley and local hops. Drinking beer in barley country is about as fresh as it gets!!!. This post does not really have much to do with the article, but if anyone ever gets a chance to go to the Tetons, be sure to drive through Teton Valley

    [​IMG]
     
    #5 moshea, Feb 3, 2015
    Last edited: Feb 3, 2015
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  6. GetMeAnIPA

    GetMeAnIPA Pooh-Bah (2,547) Mar 28, 2009 California
    Pooh-Bah

    My concern always is once prices raise they rarely fall later. Once the consumer gets used to spending more, why lower it? Unless the rise is significant and impacts the demand.
     
  7. RblWthACoz

    RblWthACoz Initiate (0) Aug 19, 2006 Pennsylvania

    If this does become an issue, I would hope that brewers and business owners handle themselves in the same fashion they did during the hop shortages of several years ago. (ala Jim Koch style)
     
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  8. Lucular

    Lucular Grand Pooh-Bah (4,195) Jun 20, 2014 Maryland
    BA4LYFE Society Pooh-Bah Trader

  9. BottleCaps80

    BottleCaps80 Initiate (0) Jan 12, 2013 Iowa

    As in larger breweries who have barley contracts and a extra supply reaching out to smaller craft breweries and offering them some barley?
     
  10. RblWthACoz

    RblWthACoz Initiate (0) Aug 19, 2006 Pennsylvania

    Yes. From what I recall, people were generally very generous and looking out for one another in the midst of that mess. I believe Jim Koch had a sort of hop lottery to try and fairly distribute surplus hops to brewers? I am sure I am forgetting the precise details of how he handled it.
     
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  11. herrburgess

    herrburgess Grand Pooh-Bah (3,065) Nov 4, 2009 South Carolina
    Pooh-Bah

    Well, there's also the possibility of those breweries with long(er)-term contracts having to deal with lower quality malt resulting from the damaging weather.
     
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  12. Ranbot

    Ranbot Pooh-Bah (2,451) Nov 27, 2006 Pennsylvania
    Pooh-Bah

    Are there any other industries that are also competing with brewers for the limited barley available? And if so, do they have alternatives they might choose instead of barley?

    As @hopfenunmaltz pointed out there are surpluses of barley from previous years' harvests, and crops will come soon from the southern hemisphere, where growers should have had time to plant to respond to the expected shortage. If the current barley crop is mainly being grown for brewers then I feel like they'll get through this will little disruption, but if there are other major players competing with brewers/maltsters for the available barley that might be a concern. Not that I have any specific knowledge or insight into these markets.... it's a gut feeling based on the hop shortage a few years ago where I didn't see any change in available beer or prices on the consumer end and it seemed like a lot of concern over nothing. Assuming the same players are involved in this malt shortage, then I would expect similar results on the consumer end.
     
  13. drinkin-beeers

    drinkin-beeers Initiate (0) Jan 29, 2014 Montana

    I will be curious to see how this affects the breweries here in state.
     
  14. Genuine

    Genuine Maven (1,335) May 7, 2009 Connecticut

    I bet this is what played a part in the prices going up for the Northern Brewer all grain kits. It jumped a good $7-$10 more from what it used to be. What used to cost $20 for a simple pale is is now upwards to 30 or more.
     
  15. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,623) Jun 8, 2005 Michigan
    Pooh-Bah

    Barley has some challenges as a crop. It no longer is a commodity, but is largely grown on contract from maltsters. Corn is now planted in areas where it did not do well, forcing out barley, and barley is not used much for animal feed as corn has taken over. Climate change has allowed barley to be planted in parts of Canada where it was not before. Barley intended for malting has to meet standards and gets rejected if there are problems, like this situation where the barley sprouted on the stalk and started to convert.

    There is an article in the latest "New Brewer" magazine that covers the raw material situation, and projects future demand.
     
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  16. jesskidden

    jesskidden Grand Pooh-Bah (3,133) Aug 10, 2005 New Jersey
    Society Pooh-Bah Trader

    Well, "fresh barley" is a sort of misnomer and has little to do with brewing. Barley is harvested only after it is essentially "dried" on the stalk (if the moisture content is too high, it can undergo additional drying after harvest).

    After harvest, and before reaching the brewery, the barley has to be shipped to a maltster where it will be malting - steeped, allowed to germinate and sprout, then dried and kilned. A few large brewers (Coors and AB) own their own malting operations and a few smaller brewers have done some limited malting (Rogue, for one), but most every other brewery buys their malt from malting companies.
     
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  17. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,623) Jun 8, 2005 Michigan
    Pooh-Bah

    For comparison, Rogue's capacity is 15 tons, MillerCoors 230,000 tons, and Busch Agricultural Resources 412,000 tons. There are bigger maltsters in North America, Cargill, GrainCorp, and MaltEurope.
     
  18. jesskidden

    jesskidden Grand Pooh-Bah (3,133) Aug 10, 2005 New Jersey
    Society Pooh-Bah Trader

    Yeah, and I guess thrown in Rahr - the last US maltster that hasn't been gobbled up by one of the multinational giants.

    One of the interesting and less discussed aspects of the craft boom and the 3000 breweries in the US, is that as the number of breweries have grown, the wholesale distributor segment of the industry has continue to consolidate --- as has the US malting industry.

    A quick look at a late 1950s brewing industry publication and it lists around a dozen large malt house advertisers. And pre-Pro there were a couple hundred malt houses. It'll be interesting to see if any of the "micromaltsters" succeed on a equivalent level of a BBC or SN.
     
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  19. hopfenunmaltz

    hopfenunmaltz Pooh-Bah (2,623) Jun 8, 2005 Michigan
    Pooh-Bah

    There are many "boutique" maltsters that have sprung up around the US making small batches of locally sourced malt. In Malt by John Mallet he lists 25 around North America with capacity of 1 ton to 825 tons per year.
     
    #19 hopfenunmaltz, Feb 5, 2015
    Last edited: Feb 5, 2015
  20. Absolut

    Absolut Maven (1,341) Sep 19, 2011 California

    Someone blames InBev in 5...4...3...2...
     
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