Barrel Questions

Discussion in 'Homebrewing' started by Jake_Ramrod, May 17, 2017.

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  1. Jake_Ramrod

    Jake_Ramrod Initiate (0) Feb 19, 2013 Kentucky

    Here's the background. I managed to get a 15 gallon bourbon barrel from a local brewery for $10. It was used once for a barrel aged saison. Clean fermentation. My friend picked it up for me and told me there was still beer in it. I wasn't able to go get it from him for a couple of weeks, but I figured it wouldn't be too big of a deal since it had beer in it to keep it wet. I'm sure you can figure it out already, but he mistakenly poured out the beer and the barrel dried out a bit.

    OK, here's what I did next. I filled it completely with boiling water which took a long time. Over the next few days, the barrel swelled back into shape. No discernible leaks. I then poured out the water and quickly put a fifth of bourbon back in it. I plan on rotating the barrel periodically to spread the bourbon around. When I poured the water out, a large amount of charred oak chips came out with it and a small amount of small hard rocky pieces. First question, is this normal?

    Second question, how risky is it to attempt another clean fermentation after filling it with water for several days? I plan on doing a fairly strong stout.

    Some other things I've been wondering, should I ferment in primary first and then transfer to the barrel? I'm thinking that I'll have no other choice because of my set-up's limitations - BIAB, 10 gallon kettle, etc. I think that I will have to do three separate fermentations because I'll need to boil it down alot to get the ABV I'm looking for. Also, how damaging is it going to be if I wait a while between each brew? In other words,
    I'm worried about the headspace in the barrel.

    Another question, I plan on potentially adding adjuncts like maple syrup, coffee, etc. Should I add these to the barrel or rely on the initial fermentation?

    I've got more questions, but I'll start from there. I'd love some websites or blogs that might help me in this process, too.
     
    Curmudgeon likes this.
  2. GormBrewhouse

    GormBrewhouse Pooh-Bah (2,111) Jun 24, 2015 Vermont
    Pooh-Bah

  3. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    "Some other things I've been wondering, should I ferment in primary first and then transfer to the barrel?"

    That is how beers like Goose Island BCBS is produced; the finished beer is added to the bourbon barrels for aging.

    I assume this is what you are looking for with your stout.

    I do not know what scale you brew at but if your brew 5 gallon batches you will need to produce three beer batches for your barrel.

    Cheers!
     
  4. telejunkie

    telejunkie Savant (1,107) Sep 14, 2007 Vermont

    wondering if the wood chips & rocky hard pieces came from the brewery. It would make sense to me if this barrel was used multiple times and they were looking to up the oak flavors. I think that the boiling water & bourbon should provide a fairly clean slate for your yeast.
    Barrel fermentations are not uncommon. The problem with barrel fermentations though is you've got the yeast cake in the barrel and you can't really long term age in the barrel....but from my experience in the wine world, barrel fermentation provide a much smoother, well rounded oak flavor compared to oak aging. You could fill 7 gallons on first brew day, let ferment, then fill again next brew day. Headspace wouldn't be a problem unless you're waiting like a month...i'd say 2 weeks would be my max wait time between. If you can hit it with CO2 every couple days, then it would help let it go longer.
     
  5. GormBrewhouse

    GormBrewhouse Pooh-Bah (2,111) Jun 24, 2015 Vermont
    Pooh-Bah

    So could one place oak in a primary fermenter then rack off to a secondary,if that works with barrels?
    I'm making a IRS today and never heard of oak I. The primary. Have you done this???
     
  6. telejunkie

    telejunkie Savant (1,107) Sep 14, 2007 Vermont

    Yeah...if you add like a bourbon soaked stave to the fermenter. I have done it with an oz of cubes in a stout...to be honest I couldn't even taste the oak...
    But i had samples of both red & white wines that were barrel aged vs. barrel fermented in both french & american oaks and there was pretty noticeable differences between the aged vs fermented (same with french vs. american oak barrels).
     
  7. GormBrewhouse

    GormBrewhouse Pooh-Bah (2,111) Jun 24, 2015 Vermont
    Pooh-Bah

    Thanks, I guess not for me I like the oak taste.
     
  8. Jake_Ramrod

    Jake_Ramrod Initiate (0) Feb 19, 2013 Kentucky

    @telejunkie, no, this was not added to the barrel by the previous brewery. This was simply a lot of charred oak pieces that had apparently separated and come out. I'm wondering whether this was caused by the barrel drying and then being soaked again or if this is a normal occurrence. The hard rocky pieces are something that happens sometimes, but I can't remember what it is called and whether I should be alarmed about it or the charred oak coming out.
     
  9. Jake_Ramrod

    Jake_Ramrod Initiate (0) Feb 19, 2013 Kentucky

    I would prefer to ferment in the barrel, but I didn't think it would be very possible since I need to brew three separate times to fill it.

    Still wondering about adjuncts in the barrel or whether this needs to be done in primary.

    Another question, approximately how long should I barrel age it when factoring in this is the barrel's second use?
     
  10. NeroFiddled

    NeroFiddled Grand High Pooh-Bah (7,276) Jul 8, 2002 Pennsylvania
    Pooh-Bah Trader

    Is this true for brewing beer? I've never heard of this.
     
  11. telejunkie

    telejunkie Savant (1,107) Sep 14, 2007 Vermont

    @OldSock you out there?
     
  12. telejunkie

    telejunkie Savant (1,107) Sep 14, 2007 Vermont

    Firestone Walker is probably the most famous of the breweries doing barrel fermentations, but Jester King is another one...obviously there are lots using oak foeders these days that breweries are doing primary fermentations in.
    So this barrel that the OP has is going to provide some oak character...but i'm guessing it's definitely going to be muted compared to the first re-use of the barrel. The oak character from a barrel fermentation is definitely there...but just different than oak aging from my wine experience. It was more well rounded of a flavor...i definitely preferred both the barrel fermented wines vs. barrel aged wines. My biggest worry for the OP is that he can't really age in the barrel...but maybe that won't be an issue.
     
  13. NeroFiddled

    NeroFiddled Grand High Pooh-Bah (7,276) Jul 8, 2002 Pennsylvania
    Pooh-Bah Trader

    Wow, I'm amazed, that seems like a big mess, literally, as beer would be flooding out the top and onto the floor ~ unless they're only using half filled barrels I'd guess.

    And then there's the issue of aging against wood, that you've called... aging a finished beer in wood would certainly be different, you can't just leave a first-ferment beer in a barrel, you've got to move it, so you're losing time against the oak.

    In my experience I've used "second use" Bourbon barrels by filling them with boiling water and letting them sit overnight, and then dumping them and racking fairly carbed, almost completely fermented beers on top of them. The purpose was to pick up the flavor of the wood. I'd then let them sit for a few weeks or more at room temperature before moving them to a cold box to sit and settle until ready for racking. I'm guessing this is more of what Jake is looking towards. And, yes, you shoud have some chunks of charred wood fall out, that's normal.
     
    #13 NeroFiddled, May 17, 2017
    Last edited: May 17, 2017
  14. honkey

    honkey Maven (1,350) Aug 28, 2010 Arizona
    Trader

    I wouldn't count on the beer being "clean" with saison yeast. Even though you filled it with boiling water, there's bound to be yeast still in the barrel. If they used French Saison yeast in particular, that is a diasticus subspecies and it will dry out the beer the rest of the way. Some level of cross contamination will occur.

    Charred bits are completely normal when you rinse that way. I would ferment 15 gallons and fill the barrel with all 15 gallons at the same time. Or, really, what I would do with a barrel that had saison yeast in it is to brew some type of brett beer and use the barrel as a primary fermenter. You can take the head off the barrel if you want to and fill it with 10 gallons and use it as an open fermenter.
     
  15. honkey

    honkey Maven (1,350) Aug 28, 2010 Arizona
    Trader

    I would also use the barrel in that manner as a fermenter until it falls apart and is no longer usable... You'll build up a lot of microorganisms in there and you could eventually end up with something really special.
     
  16. honkey

    honkey Maven (1,350) Aug 28, 2010 Arizona
    Trader

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  17. Jake_Ramrod

    Jake_Ramrod Initiate (0) Feb 19, 2013 Kentucky

    Well, that's a bit of a kick in the dick. I had hopes of doing a high abv stout and then doing a few sours. I had no idea that the prior yeast strain could potentially overattenuate anything I put in there if I longterm aged it. I knew there would be some chance of contamination,but I was more worried about the typical "bugs". I thought the high abv might lessen the likelihood of anything grabbing hold and ruining the batch. Fifteen gallons is alot of time and effort for me to potentially roll the dice.
     
  18. Seacoastbrewer

    Seacoastbrewer Initiate (0) Jun 5, 2012 New Hampshire

    You can still brew it and see what happens, plus you're only out $10 on the barrel right?
     
  19. Jake_Ramrod

    Jake_Ramrod Initiate (0) Feb 19, 2013 Kentucky

    @honkey

    Well, perhaps I should re-evaluate my plans. Instead of attempting a clean fermentation, maybe I should I just go on and start using it as a souring vessel. Or, I guess that I could start a half-ass solera?? That was the longterm goal anyway. If I did that, would I have to worry about head space issues? I was under the assumption that the various bugs would offset any oxidation issues. Is that right? I have two sour blondes going right now as well as a spontaneous fermentation low abv pale. Should I just throw those in there, throw an airlock on there, and start tossing some dregs in? So many questions. Thanks for the help as usual around here. Feel free to aim me in the right direction if there is a thread or source that I need to be looking at. I'm just having a hard time finding a lot of pertinent barrel aging info.
     
  20. Jake_Ramrod

    Jake_Ramrod Initiate (0) Feb 19, 2013 Kentucky

    @honkey

    And, yes, you were correct. It was a French Saison yeast. I'm assuming that this wouldn't be as big of an issue if I used the barrel for souring purposes. I like my sours very dry anyway.
     
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