Farm beer

Discussion in 'Homebrewing' started by Thamnophis, Feb 19, 2014.

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  1. Thamnophis

    Thamnophis Initiate (0) Feb 18, 2014 Iowa

    Hello all - I'm new here and fairly new to brewing in general. But I like what I've read of the forums, so thought I'd post a rather open ended question in the hopes of picking the brains of those with a little more experience than me -

    I live on an acreage in Iowa, central USA. I grow food for a hobby. I've grown barley and wheat (though having trouble figuring out how to thresh it efficiently) and have hop vines growing. Also fruit of all sorts.

    I would like to make a generic "farm beer" with my own barley, hops and yeast, but I'm a little concerned about taste. I have 5 hops vines that produce maybe 5, one-gallon freezer bags worth of hops every year. The problem is that I lost the tags that identify the variety long ago!

    I "grow" yeast - collected from the bottoms of the fermentation pails and rinsed a bit. And as I said, grow wheat and barley (I use these as cover crops now, buy am working on harvesting them for bread and beer.)

    I'm doing the brew in a bag technique but have only done it with specific ingredients specified by recipes. I would like to use my home ingredients now. And I'm not very careful with anything other than sanitation. I put 10-12 pounds of ground barley in a $1.00 nylon laundry bag from Walmart and boil it in 7-8 gallons of water in an old keg with the top cut out of it on an old propane camp stove. I put the grain in cold water then raise the temp to about 155F for about 90 minutes. Today I tried adding some fruit (mulberries froze last August).

    After 90 minutes I lift the grain and fruit (if any) out and let it hang over the pot for 10-15 minutes while I'm heating the water up to a gentle boil. I add a handful of hops and another handful after an hour of very gentle boiling - simmering really.

    After about 90 minutes of boiling/simmering I turn off the heat and put a lid on the keg and let it cool over night (I do all my brewing outside so it'll be cool to cold most nights.)

    Next day I siphon into a 5 gallon fermenter for a couple weeks, then plan to siphon into my shiny new 5 gallon keg for carbonation, etc.

    So my question: Is there a weak link in this process? What am I going to regret in this rather hap-hazard protocol? Is the beer going to suck? Or am I just going to have to live with some variation and lack of control? Are there fatal flaws in this sort of approach? Or is it just another viable alternative to beer making?
     
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  2. JohnSnowNW

    JohnSnowNW Initiate (0) Feb 6, 2013 Minnesota

    Well, first off...you really need to get a proper boil going. Aside from that...you need to find a way to cool your wort faster.

    Other than those things, this is totally out of my element. I grow my own hops...but that's as far into self-sufficiency as I have made it.

    If anything, I think you've made a proper farm beer to make any 13th century rural bloke satisfied.
     
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  3. HerbMeowing

    HerbMeowing Maven (1,295) Nov 10, 2010 Virginia
    Trader

    Short answer: No.
    The is not a weak link in this process.

    Longer answer: The are many weak links in this process.
    The weakest link...as described...is boiling unmalted ground barley.
     
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  4. ssam

    ssam Pundit (997) Dec 2, 2008 California

    You are gonna have to malt the barley, which can be tricky. You're gonna need to read up on it.

    Also, mashing with fruit doesn't make much sense, you are better off adding fruit after primary fermentation.
    Simmering unmalted ground barley.
     
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  5. JohnSnowNW

    JohnSnowNW Initiate (0) Feb 6, 2013 Minnesota

    I kind of assumed he malted the barley pre-grounding...if not, yes...add that to the top of the list.
     
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  6. Ilanko

    Ilanko Initiate (0) Aug 3, 2012 New York

    I have read Farmhouse Ales book and realize that every homebrow is love and every beer is a joy. But the fun part is learning discovering and improving from batch to batch.
     
  7. ryane

    ryane Initiate (0) Nov 21, 2007 Washington

    Your barley is unlikely to be malting type barley, which wont produce quite the same type of flavor, haze, etc in a finished product.

    You might look into getting some malting barley seed for this summer and growing a plot of it for use. This will also give you time to get some new fresh hops from your bines. I could see a nice, yet rustic beer in your future this fall

    You'll need to read up on malting quite a bit. Ive done some small scale (1-2#) trials with making my own malt and Ive got lots of room to improve. I would suggest trying your hand at malting some of what you have, using it to learn and put together the setup you'll likely need to do this for a full batch or larger. Then this fall go all in and make a 100% homegrown beer
     
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  8. PapaGoose03

    PapaGoose03 Grand High Pooh-Bah (6,057) May 30, 2005 Michigan
    BA4LYFE Society Pooh-Bah

    Without malting the barley you'll have virtually no sugars produce in your process. A lack of sugar leads to no fermentation, and no fermentation leads to no alcohol. You'll have a grain tea.
     
  9. Thamnophis

    Thamnophis Initiate (0) Feb 18, 2014 Iowa

    Oh, I may have mis-wrote - of course I would malt the barley first, and roast some in our wood oven too. I am only growing 1/4 acre of barley, but that seems to me a little too much to hand thresh with a flail. Some sort of mechanical thresher may be needed.

    I do grow a good malting barley, not a grain barley.

    I'm glad to hear there is no huge problem with my intended methodology - its a pretty lazy one.

    Maybe I'll boost the boil and change when the fruit is added. I didn't know of the book Farm House Ale, but sounds like one I need to pick up!

    Thanks all -
     
  10. VikeMan

    VikeMan Grand Pooh-Bah (3,067) Jul 12, 2009 Pennsylvania
    Pooh-Bah

    Farmhouse Ales won't really teach you anything about producing your own malt, yeast, or hops. It's a book about the history and brewing of Saison and Biere de Garde, Belgian/French styles. It's a good read, but I don't see how it applies to what you're contemplating.

    As far as general brewing processes (regardless of where the ingredients come from), you might want to read this...
    www.howtobrew.com
    It's not the final word on brewing, but it's a good starting point for any new brewer.

    Good luck with your project.

    Are you a herpetologist?
     
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  11. Thamnophis

    Thamnophis Initiate (0) Feb 18, 2014 Iowa

    Amateur, but life-long herpetologist :-)

    I understand the barley needs to be sprouted to a certain point - not more or less. I think it is a good idea to practice. I'll be buying my barley seed in the next week or so, so I'll keep some back to sprout, roast, grind and steep.

    Figuring out how much hops to use is a challenge too - trial and error I suppose. The fresh hops smell wonderful so it may be easy to over do it.

    Joe
     
  12. MrOH

    MrOH Grand Pooh-Bah (3,995) Jul 5, 2010 Virginia
    BA4LYFE Society Pooh-Bah

    I would say that your stated goal of a 100% homegrown beer is a cool idea to work towards, but first you should really figure out how to make excellent beer with consistent results with known variables (store-bought ingredients). Practice malting your own barley and then sub it into a batch you've made before with bought malt to see how it differs, and adjust accordingly. Keep doing this until you are pleased with the results. Do something similar with just your homegrown hops. Keep each variable in isolation until you are happy, then try to put it all together. This may take years to really put it all together, but you'll be a better brewer making better beer because of it.
     
  13. Thamnophis

    Thamnophis Initiate (0) Feb 18, 2014 Iowa

    I think thats a good idea MrOH. It'll be a while before hops and/or barley will be ready to harvest around here, so I'll use a bag of store bought barley and some store bought yeast and hops most times.

    I was curious about when to add fruit. Someone upstream said during fermentation. But I put it on top of the steeping barley and the steam/heat seemed to "juice" it a bit. So is there something wrong with that approach?

    Also, are temps really that critical? I can tell when the wort is roughly 160 because of the way the thick steam rolls off the surface, and I can obviously tell a simmer and boil. Isn't that good enough?

    My goal is to make fairly good, or decent beer as simply as possible and for as little as possible. And not just because I'm cheap and lazy :-) I was making wine using all the detailed recipes wight heir special yeasts, acid blends, etc and etc. Then a friend from Georgia (the country, not the state) came over and we made one "the Georgian way", which, as he explained, has 2 ingredients: grapes and time.

    We loaded up the plastic kiddie pool with grapes and had the wee ones go crazy for a while, then loaded the mash into 5 gallon primaries for a few weeks. The siphoned the juice off into carboys and let it set through the winter. Result was a very good wine, really delicious actually.

    Anyway, that changed my approach to wine making and I'm interested if beer making can be similarly streamlined.

    Joe
     
  14. PapaGoose03

    PapaGoose03 Grand High Pooh-Bah (6,057) May 30, 2005 Michigan
    BA4LYFE Society Pooh-Bah

    Here is a link (http://www.howtobrew.com/section3/chapter14-5.html) to Palmer's online version of his book 'How to Brew' that talks about the importance of precise mashing temps. By guessing at your mash temps you can get some kind of wort out of your grain, but your finished beer may not be what you want it to be.
     
  15. FATC1TY

    FATC1TY Pooh-Bah (2,564) Feb 12, 2012 Georgia
    Pooh-Bah

    Cool idea to try and use everything you've made or harvested, but I'll be one of the lone dissenter here I guess.

    From the sound of it.. it sounds like you don't know much about what you are doing, so I'd highly suggest, to take a look at how to brew, and to get a wrap on whats going on there. From there, I'd say practice with some kits, or put together some recipes from ingredients you buy and see what you get.

    Obviously, if you are happy with whatever you make, thats the end goal. The scientific, and OCD in me just cringes at accepting, "decent" and "okay" beer, for the sake of just saying I made it. It's no more or less better than prison hooch, only remove the prison part and insert farm. If thats tasty, then by all means, awesome.

    You however, have something that could be so cool, and damn good even.. Brew up a beer with grain you malted, and hops you grew, and even add fruit that you grew to dial in a wild ale, or sour.. that would be epic, and mega rewarding.
     
  16. Thamnophis

    Thamnophis Initiate (0) Feb 18, 2014 Iowa

    Fatc1ty - I'm probably at the other end of the OCD scale from you. I usually try to just do it first, then slowly learn to do it well with trial and error. I'm better at sorta feeling my way rather than figuring it all out ahead of time.

    I've brewed a few kits and a couple brew in a bag type brews. It may help that we produce lots of food, so we're baking with yeast and fermenting food on a regular basis. I feel like there is some carry over to brewing there.

    I hope to get to really good beer sooner rather than later, but there are many variables, threshing and sprouting the barley, for example, are issues that precede the brewing. Then there is the problem that if I do produce good beer my friends will be over here drinking my "free" beer all the time. :-)

    I have to be OK with "pretty good" for a time or else I'll never get out of the starting blocks.
     
  17. ryane

    ryane Initiate (0) Nov 21, 2007 Washington

    malting while not overly complicated isnt the easiest thing to do very well, nor is kilning. both require fairly accurate temperature and moisture levels. malting barely and using it for bread is a good start, and is easier to do on a small scale to work out some of the details. I learned a lot this way and I'm still working on making malt that satisfies my quality concerns for a full sized batch. I think brewing a few AG batches with commercial barley would be a good primer for you, as brewing with undermodified malt will be challenging for a newish brewer

    Maybe what you could do in the short term is try and make specialty malts (ie roasted, caramel, etc) as use your homemade malt as flavoring component to the base beer your making
     
  18. Thamnophis

    Thamnophis Initiate (0) Feb 18, 2014 Iowa

    Well my first semi-farm beer is happily bubbling away this morning, so I'll let you all low how it goes. I used 10-11 pounds of a 50 pound bag of malted crushed barley, including 2 pounds of roasted, 7.5 gallons of water, a couple handfuls of fresh/frozen hops and a couple pounds of fresh/frozen mulberries.

    Process: I put the grain in the cold water and brought it rather slowly up to 160F and kept it between that and 150F for 90 minutes. Then I raised the bag and tied it off on a beam to drain for 15-20 minutes while I brought he heat up to a simmer (190F). I added a handful of hops at that point, then kept the brew between 190F and 212F for 90 minutes, adding another handful of hops toward the end of the boil.

    Put the lid on and let it cool over night in place. Then siphoned it into a 5 gallon fermenter and added a cup of proved (proofed) yeast - generic beer yeast the following morning.

    Thanks to all for their input. I appreciate it.

    Joe
     
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  19. ssam

    ssam Pundit (997) Dec 2, 2008 California

    A strong rolling boil is very important. So is quick cooling (30minutes or less). I forsee haze and stability issues and possibly off flavors.
     
  20. JrGtr

    JrGtr Pooh-Bah (1,775) Apr 13, 2006 Massachusetts
    Pooh-Bah

    Sounds like you have a decent process down.
    The one thing is that being random with the additions and temperatures don't allow for much repeatability. You could end up with the best beer in the world out of the batch, and never be able to repeat it.
    I am all for being self-sufficient as far as the ingredients are concerned, but it wouldn;t hurt to have a thermometer and scale around for measuring and weighing things.
    Someone suggested reading John Palmer's How to Brew. I agree with that, and add that Charlie Papazian's Complete Joy of Homebrewing is also a worthy read. Charlie is more of a 'feel' guy than Palmer, who is more of the technical sort.
     
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