Fermenting in a Cornelius

Discussion in 'Homebrewing' started by gjoker321, Oct 22, 2014.

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  1. gjoker321

    gjoker321 Initiate (0) Dec 26, 2007 Florida

    Hay all, getting back to some brewing after a school/baby break and looking for some advice on a thought I have had. I have had trouble with aging my brews since switching from bottle conditioning to kegging with staling after about 2-4 months. I am thinking of starting to ferment my brews in a cornelius keg with the pop off valve propped open to minimize racking. I would cut down the dip tube by about an inch. I can then transfer this to another keg for conditioning/bottling under CO2 with minimal chance of O2 exposure. Anyone try this? Thoughts?
    Cheers!
     
  2. GreenKrusty101

    GreenKrusty101 Initiate (0) Dec 4, 2008 Nevada

    I have not tried that (fermenting in a keg) due to listening to people who have tried it. The ones I've talked to, say that it is a bitch to clean.

    As for the staling at 2-4 months, most of my kegged beers seem to be much better during that timeframe (and longer).

    The colder temps should result in less staling, not more, I would think.
     
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  3. mugs1789

    mugs1789 Zealot (611) Dec 6, 2005 Maryland

    Fermenting 5 gallons of beer in a 5 gallon corney sounds like a lot of overflowing krausen and a mess to clean up.

    There was a thread a week ago about racking from a carboy to a keg via pressure. That may be closer to what you're looking for.
     
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  4. gjoker321

    gjoker321 Initiate (0) Dec 26, 2007 Florida

    Nice, I usually brew 3-4 gallon batches (I brew too much and don't drink enough for larger batches). This sounds like a good idea. I will have to track that down. I like the idea of fermenting in a big mouth and then inserting a dip tube and racking under pressure.
     
  5. kscaldef

    kscaldef Initiate (0) Jun 11, 2010 Oregon

    I've switched to using the ported Better Bottles exclusively. Easier to pull samples during fermentation, and easier to rack to a keg without picking up any oxygen.
     
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  6. Naugled

    Naugled Pooh-Bah (1,944) Sep 25, 2007 New York
    Pooh-Bah

    I use cornies to ferment all of my 3-4 gallon batches, usually bigger beers or unusual beers that I dont' wan't a full 5 gal of.
    Cleaning is easy using a keg cleaner. I have a homemade keg cleaner similar to this. 30 minutes and done, no scrubbing required.
    [​IMG]

    In the past I've used cut off dip tubes, and they work fine. But what I do now is use a straight dip tube with no flare on it, and I've drilled out on of the keg connections so the tube slips right through (I think it's a 3/8" hole). I use an o-ring inside the connector and around the tube and hand tighten the connector down. The tube can be slid down to the exact spot you want to draw from. On the top of the dip tub is vinyl tubing that goes to a beer gun (again home made) for filling bottles. I've used this technique with both carbonated beer and primed beer. I prefer to bottle carbonate beers though. I've convinced myself it helps to safe guard against oxidation. With this method you can carbonate in the same corny you ferment in if you want, which should help further reduce the chance of oxidation. But it is much easier to bottle condition IMO. To bottle condition I transfer the beer from the fermenter (using thew slip connector) to another corny so I can measure the volume and determine how much priming sugar to add. I then bottle from that keg.

    So if I read your post correctly you brew 3-4 gallon batches, so your kegs are only partially full when you carbonate? I can see why you are getting oxidation, those kegs need to be filled to the top to reduce the oxidation. I've experienced that myself, however much sooner than 2-4 months.

    Good Luck,
     
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  7. gjoker321

    gjoker321 Initiate (0) Dec 26, 2007 Florida

    Interesting. I appreciate the advice. Do you rack off your better bottle under pressure? Did you get oxygenation of your beer even if you CO2 purged your kegs you partially filled? (I fill the kegs with Star-San, then rack off all the star-san under pressure = CO2).
     
  8. kscaldef

    kscaldef Initiate (0) Jun 11, 2010 Oregon

    I do the same thing with my kegs and I think you're probably fine, although I admit I have considered rigging up some tubing to a keg coupler and racking through the dip tube while venting the keg to really eliminate the possibility of any O2 (or other contaminants) entering via the open lid. At the point where you're that paranoid, you'd probably also want to rig up another tube to swap the CO2 from the keg into the carboy, so you're not pulling O2 in there as it empties.
     
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  9. gjoker321

    gjoker321 Initiate (0) Dec 26, 2007 Florida

    Holy Crap, why didn't I think of that before! Brilliant!
     
  10. kscaldef

    kscaldef Initiate (0) Jun 11, 2010 Oregon

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  11. Ilanko

    Ilanko Initiate (0) Aug 3, 2012 New York

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  12. SaCkErZ9

    SaCkErZ9 Grand Pooh-Bah (3,057) Feb 27, 2005 South Carolina
    Pooh-Bah Trader

    This is what I do. It takes some work, but once you get the process down, it makes things much better and eliminates any kind of outside contaminants. I secondary ferment (when I secondary) in a keg. At that point, I can either leave the beer in there and pour of the first couple pints which would be full of yeast (or drink them) or transfer to another keg. To do that, set up the keg like normal; out to out and in to in. On the second keg, I switch the hookups, so the out hookup is on the in valve, and in valve on the out hookup. This way, my beer is being forced into the keg, and the beer is coming in through the dip tube, so there is no additional oxygenation. I leave all of the valves closed, and generally, the pressure remains constant between the two kegs because it is basically a closed system. Hope that helps.

    One thing I want to try that I haven't yet, is using CO2 to get the beer from the primary glass fermenter into the keg. I have one of those orange caps I use for racking, but I am thinking if I can get CO2 on the open end, and put the racking cane in the other opening, I can force the beer out without blowing air into the system to get the racking started. Maybe I will try that one day.
     
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  13. gjoker321

    gjoker321 Initiate (0) Dec 26, 2007 Florida

    I would be extremely careful about pressurizing a glass carboy. I had one blow up in my closet once when blow off became clogged and glass pieces put holes in my walls. Also, I have visually inspected a lot of glass carboys and they have many tiny bubbles and micro-cracks that could lead to catastrophic explosion. I was always a glass guy but have switched over to plastic to try this 'racking under pressure' and a couple other things.
    Thanks for the input all! I will put up some pics when I have the system rigged up and would appreciate any pics/gifs you have too!
    Cheers!
     
  14. Naugled

    Naugled Pooh-Bah (1,944) Sep 25, 2007 New York
    Pooh-Bah

    No better bottle, primary is my corny. I use the star-san CO2 purge method as well to purge kegs.
    I'm not sure how the O2 gets in, but I know from experience that if you have a lot of empty head room, no matter how careful you are to purge, that the beer is likely to stale after 2-4 months. For a few weeks it can be fine, for instance if you untap a 1/2 filled keg and let it set for a while. But after months of sitting like this it stales. I also say likely, because I've had kegs that were fine sitting half filled for months, but I don't take that risk any longer.

    I recommend the corny as a fermenter for small batches, but I also recommend a keg washer, they are a bear to clean without one, as mentioned by GreenKrusty.
     
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  15. southdenverhoo

    southdenverhoo Pooh-Bah (1,567) Aug 13, 2004 Colorado
    Pooh-Bah

    Tom Gardner in Denver solves the 5-gallon-batch-in-a-5-gallon-Cornie-overflowing-krausen-mess problem by just using two 5 gallon Cornies to primary a 5 gallon batch. Actually I think he makes 5.75-6 gallon batches, and puts 3 gallons in each 5 gallon Cornie so that he ends up with 5 gallons in the secondary/dispensing Cornie.

    I believe he does transfer under pressure, with shortened beer-out tubes to accommodate the height of the flocced-out yeast in the primary Cornie.

    But he's so old, his Cornie fleet probably only cost $5 apiece, when he bought his stash.

    (I can say that because I'm older than he is...)

    He used to post here as TG, I think, maybe he can clarify if he sees this...
     
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