Filtering Beer Trouble

Discussion in 'Homebrewing' started by Aljossa, Jul 25, 2014.

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  1. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    And one more thing, at what time of mashing I'll need to sample it for pH measurement? My common sense tells me closer to the end, since all the compounds coming out of malts will be in the water by then. But, other part of me is saying that it could be too late for pH adjusting and it should be done earlier.

    I'm back to my brewery next week, and will take water for chemical analysis. I'm sure that after that I'll have much clearer picture what needs to be done with it, but lowering pH would probably be a must.
     
  2. koopa

    koopa Initiate (0) Apr 20, 2008 New Jersey

    Earlier, since the whole point here (mash wise) is to make sure conversion of starches to sugars happens in the proper pH range. Give the grain, water, and brewing salts time to mix (say 5 minutes) after dough in, then draw a sample, cool it, and test your pH. Then adjust with lactic or phosphoric acid if needed. The goal though is to be able to use your grain bill, water strike volume, and water sparge volume to predict (in advance) what brewing salts and/or acid malt will need to be added to the mash to obtain the proper pH and overall water mineral content. That is where a calculator like the one's Vikeman mentioned comes in handy.

    Most mashes with typical water and a typical grain bill tend to naturally buffer themselves at about 5.5 - 5.8 pH. So it doesn't take much to lower it down to the 5.2 - 5.3 range. Keep in mind that grain bills that are high in roasted malts are generally more acidic to begin with.

    Aside from the pH, the overall water mineral content is important for achieving the healthiest fermentation possible, achieving a beer that clears quickly, and adjusting the taste profile of your final product. Here are some notes on some of the main ions you might find handy...

    Calcium Ions:

    1. Important in water hardness (both permanent and temporary)
    2. In brewing, it precipitates phosphate in wort to reduce pH
    3. Stabilizes alpha amylase
    4. Increases total and alpha amino nitrogen of worts
    5. Improves lauter performance
    6. Precipitates oxalate (haze and gushing, beer stone)
    7. Decreases wort color
    8. Improves flocculation of trub and yeast
    9. Limits extraction of certain colored and astringent substances / silicious materials
    10. Reduces the effectiveness of brewery cleaners

    Magnesium Ions:

    1. More soluble than Calcium ions
    2. Therefore they have less effect on wort pH and beer flavor
    3. Important as cofactor for certain enzymes (pyruvate decaroxlase)
    4. Catalyses the isomerization of hop alpha acids


    Sodium

    1. Rarely present in high concentrations
    2. Sodium gives sour and salty taste
    3. Sodium Chloride at up to 150 ppm gives a desiable palate sweetness / fullness


    Bicarbonate

    1. Decomposes on heating
    2. High concentrations give too high pH and negative flavor effect
    3. More potent in raising pH than Calcium is in lowering it

    Sulfates

    1. Contributes to drier more bitter flavor
    2. Source of sulfur dioxide and hydrogen sulfide during fermentation
    3. Yeast cells absorb sulfates and then pass them out as sulfur dioxide and hydrogen sulfide (giving egg / burnt match smell)

    Chloride

    1. Gives more mellow palate and palate fullness
    2. Limits yeast flocculation
    3. Improves clarification and colloidal stability
    4. Combines with phenols to produce off flavors
     
    #62 koopa, Aug 2, 2014
    Last edited: Aug 2, 2014
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  3. VikeMan

    VikeMan Grand Pooh-Bah (3,067) Jul 12, 2009 Pennsylvania
    Pooh-Bah

    Because it can burn you.
     
  4. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    @koopa has an excellent post!

    I just want to emphasize the part of: “The goal though is to be able to use your grain bill, water strike volume, and water sparge volume to predict (in advance) what brewing salts and/or acid malt will need to be added to the mash to obtain the proper pH and overall water mineral content.”

    I prefer the MpH tool for making water adjustments (I use lactic acid to achieve my target pH).

    Measuring the pH is a good practice to confirm that you did indeed obtain your target pH. My experience so far with MpH is that it does a very good job in predicting mash pH.

    Cheers to koopa!
     
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  5. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    I'm kinda B. Eng. in Chemical Technology, so am aware of hazards working with dangerous substances. ;-) I was thinking that it was some other reason, which is directly related to brewing so I shouldn't use H2SO4...
     
  6. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    @VikeMan @koopa

    I've just got back to my brewery to check what happen while I was away. I had two batches of Kolsch in primary fermentor at constant temp. of 18 Celsius (64 F), first one brewed on July 25th with the S-33 yeast, while second brewed on July 28th using S-04 yeast. All other elements were absolutely the same (water, hops, malt, brewing process). S-33 batch was very cloudy, while S-04 was already very clear! Not absolutely, but yet, very clear, despite only 6 days in primary fermentor!
     
  7. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    @VikeMan @koopa

    My mistake, sorry!!! I've used Irish Moss with S-04 batch!

    And, btw, my S-33 Kolsch batch from June 25, which is from June 29 in secondary fermentor at 4 Centigrade (39 F) is beginning to clear significantly. So, it is proved that within 2 months it is crystal clear, without using IM, gelatin, or modifying of water pH. Now, I'll use all those things we were talking about (pH control of water, more Calcium in water, Irish Moss, gelatin) to speed that process and shorten it significantly!
     
  8. koopa

    koopa Initiate (0) Apr 20, 2008 New Jersey

    Glad to hear it! In addition to the Irish Moss helping, S04 is a yeast strain known for fast flocculation. So that is also helping expedite the clarity on that second batch.
     
  9. FATC1TY

    FATC1TY Pooh-Bah (2,564) Feb 12, 2012 Georgia
    Pooh-Bah


    Well, here's the other reason.. lactic acid is food safe, easy to find, and commonly used in brewing.

    Sulfuric acid.. well, it's pretty corrosive. And for one, you'd need to find a food grade form of it. It's generally not something you'd find in food, maybe perhaps small amounts in HFCS.

    If you are worried about adding calcium chloride to your water, certainly you'd have more issues with letting people know your beer has H2S04 in it!

    Maybe time to brush up on your books.....
     
  10. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    You would be surprised bout the number of food products where H2SO4 is used in process. Vine is one of those. They are using H2SO4 to lower pH to roughly 3.3 in order for fermentation to start. I'm not food expert. Just B. Eng. in Chemical Technology, which wondered in the world of journalism, and now starting small private business through brewing beer. :-)
     
  11. FATC1TY

    FATC1TY Pooh-Bah (2,564) Feb 12, 2012 Georgia
    Pooh-Bah


    I assume "vine" is "wine".. I'm open to hearing about the use of sulfuric acid in foods, because other than HFCS, I can't think of any off the top of my head.

    And no, they don't use sulfuric acid in wine that I'm aware of. It's illegal, it's pretty much battery acid for cripes sake! Most will use phosphoric acid if they need to change the pH any. I'm not a wine guy, so I don't know the whole process, but they do add sulfites to the beer, and the french do exhibit their acid content as sulfuric acid, but it's incorrect.

    Point being, regardless of your degree ( I'm a chemist in my day job as well... ) H2S04 isn't something people eat, nor drink, atleast knowingly.

    The mere thought of adding it to food, on the premise that you are so against adding more natural things to your beer like salt, is just funny to me.
     
    #71 FATC1TY, Aug 4, 2014
    Last edited: Aug 4, 2014
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  12. koopa

    koopa Initiate (0) Apr 20, 2008 New Jersey

    Hate to moderate the moderator but......

    Maybe time to do a cursory google search before making such a remark?

    I did and, according to this USDA technical report (if I'm interpreting it correctly of course - I apologize if I am not), sulfuric acid does indeed seem to be used in food processing...

    http://www.ams.usda.gov/AMSv1.0/getfile?dDocName=STELPRDC5101325

    Food Handling Uses

    Sulfuric acid is considered a general purpose food additive and is used in the production of food acids (i.e., citric and lactic acids) and to directly control pH during the processing of foods (particularly packaged foods) and beverages, including seaweed extracts, alcoholic beverages, and cheeses. In the production of citric acid, calcium oxide is added to form an insoluble precipitate, calcium citrate. Citric acid is recovered by adding sulfuric acid to dissolve the precipitate (Kragl, 2005). A small amount of sulfuric acid is used in the production of high fructose corn syrup (Watson, 2002).
     
    #72 koopa, Aug 4, 2014
    Last edited: Aug 4, 2014
  13. koopa

    koopa Initiate (0) Apr 20, 2008 New Jersey

  14. FATC1TY

    FATC1TY Pooh-Bah (2,564) Feb 12, 2012 Georgia
    Pooh-Bah

    No need to worry about moderating me, I need it sometimes!

    I mentioned that I know they use it in the processing of some foods, like HFCS. Point is, like the USDA portion you quoted ( which I will admit, I didn't bother to look up beforehand ), it's used in processing, and is a byproduct in some cases. You aren't eating sulfuric acid when you eat citric acid, and you can handle citric acid and it's more stable and easy to find than pure sulfuric acid.

    I admitted I didn't know, or look up, and was open to finding out what foods we eat daily that have any pure, or near pure form of H2SO4 in them.

    My main driving point was, the idea to use a pure sulfuric acid to adjust the pH of a beer, when there are many other options to do so, which are safer, and cleaner. He seemed hesistant to use irish moss, or to use anything that would be seen outside the guidelines of water, barley, hops and yeast, yet figured using pure sulfuric acid would be acceptable.

    You don't see many people using it, even it was the best route in beer, wine and cheese making, because it's just not something everyone has access too, despite their diplomas on the wall.
     
  15. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    Yes vine = wine and bout = about and H2SO4 is used in food products, and I'm novice in beer brewing business as well as adjusting water pH for the purpose of brewing. Hence so many questions from my side, which sometimes were just part of a brainstorming, sometimes just a shot in a dark, sometimes just not adequate.

    I'm here to learn, to ask all questions I have in mind, and to acquire knowledge, which I don't have but I need. Many great guys came forward here with so many useful advices, and for their unselfishness I'm very grateful. Thanks to everybody in short time from the day when I started this thread, I've already made some significant changes in my process and can already see some progress and positive results from applying those techniques. In few weeks from now, first batch with absolutely new (upgraded) brewing process should be ready for public "appearance" and I'll let you know what's the outcome. Thanks, once again!
     
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  16. FATC1TY

    FATC1TY Pooh-Bah (2,564) Feb 12, 2012 Georgia
    Pooh-Bah

    So, are you using irish moss in the boil now? And gelatin to fine, or just letting it cold crash out and leave it be?
     
  17. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    It was 7 days since I've added gelatin to my "old" batch of Kolsch. And beer is crystal clear now. That's the batch where I didn't add any Irish Moss. New batch, with the IM I've kept in primary fermentor for two weeks, and last week I've transferred it to cold chamber to 3,5 degrees Centigrade. Yesterday I've added gelatin, so I hope that this time next week, that batch will also be crystal clear and be ready for keging / carbonating.

    So, the game plan now is to have my Kolsch for two weeks in primary fermenter at 18 C, then for two weeks at secondary at 3-5 C then adding gelatin and wait for another week (that would be week 5). Then 1 micron filtration for any residual particles and finally to carbonate it for one week (week six). It will take 6 weeks from brewing to bottling of crystal clear beer. That's something acceptable for me. Although I'll try to cut this period even shorter. My goal would be to have final product in 5 weeks.

    Any thoughts re process above from anybody?
     
  18. FATC1TY

    FATC1TY Pooh-Bah (2,564) Feb 12, 2012 Georgia
    Pooh-Bah


    Whats your kegging process? Do you use "corny" kegs, or something different?

    I ask because I think you could probably do this:

    Ferment for 2 weeks. Drop temp down in Primary after 2 week mark, give 2-3 days at cold temp, and filter transfer to keg. Add gelatin to keg, and cold condition for one more week, while carbonating. You could then, pull off the first couple pints of gelatin/yeast from the bottom of the keg, and transfer it to another keg.

    That could have you around 4 weeks, give or take a couple days from start to finish. Beer will clear up, condition, carbonate all at the same time. You have to rack it to another keg for the "finished product", but it shaves 1-2 weeks off your current timeline.
     
  19. nickfl

    nickfl Initiate (0) Mar 7, 2006 Florida

    So are you actually selling your beer now or just learning for when you start your brewery? From what I've read you have a lot of learning left before you are ready to be selling beer. It is a huge mistake to get into this (or any business really) before you really understand what you are doing. Inexperienced/incompetent brewers opening breweries and making the whole craft movement look bad is starting to become a bit of a problem here in the US as the craft beer market has exploded. It isn't good for anyone when someone opens a brewery without the ability to produce a consistent, quality product, it makes consumers think poorly of all small breweries and the brewery in question often ends up failing or at least developing a bad reputation by the time they actually learn to do things correctly.

    I'm not trying to be a jerk here, or even discourage you from opening a brewery eventually, but you really, really need to be sure you know what you are doing before you start selling your product.
     
  20. Aljossa

    Aljossa Initiate (0) Jul 25, 2014 Serbia

    Appreciate your thoughts and I do understand what are you saying, but please, let me shed some more light on my environment.
    I'm living in a country with 7,7 mil, people. I'm resident of it's capital city with population of 2 mil. This city hosts 4.000 (four thousands) restaurants, hotels, bars, coffee shops... In entire country there is 3 major breweries and they are owned by Carlsberg and Molson Coors. On top of those three, in entire country there is additional 7 (seven) small breweries. I thought that there is legitimate business reason to have one more.

    Legislature due to a monopoly of major players is so rigid with the aim of suffocating any attempt of small brewers to rise (exist). I've decide to open small brewery No. 8 here, fighting legal windmills and so far I have certain success. I've learned a lot in the meantime, but very far from being "expert" or "Master brewer". From last week I have help in a face of 70 yrs old geezer who i sin beer brewing for 42 yrs. 20 yrs he was head of production of one of those three major ones. IU had privilege having him as a guest in my brewery last week for the first time. Before we started talking about our future collaboration he tasted all three types of beer I'm producing, Red beer, Amber beer and Kolsch. He was impressed with Red and Amber, and he seemed to be very genuine in expressing his opinion, while he was very UNimpressed with Kiolsch. I think his words re my Kolsch were roughly something like: "Second grade mouth wash, diluted for three times with the sewage reject before being poured into my glass." So, my Kolsch is at this moment going through some serious changing and hopefully next charge will be "adequate". This thread though helped me a lot re learning in how to clear up my final product. And my red and amber beers are for sure on a right track in they will hit tables of two five star hotels here in mid September.

    And yet, I still know that I have a long way to go in learning process, but I'm fast learner, very motivated and I think that quality of my products will only increase during time. Luckily Braumeister and chosen quality ingredients helps in repeating brewing process. And ofcourse of all guys willing to contribute here their thoughts and experiences, since I didn't had anybody to learn from about small tricks of beer brewing.
     
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