Open Fermented Lagers

Discussion in 'Homebrewing' started by MorningDew72, Nov 13, 2018.

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  1. MorningDew72

    MorningDew72 Crusader (402) Aug 15, 2014 North Carolina
    Trader

    Good evening,

    Curious to know if anybody has open fermented homebrew lagers. The next pilsner I brew I plan on open fermenting it in a new plastic bucket. Since I usually have a 16-20 hour lag time before it really starts taking off with lagers, I'm going to leave the lid on until it gets active. I ferment in a temperature controlled environment in a chest freezer and can keep it in the mid 40's throughout fermentation. Usually around day 5 or 6 I'm within 4-6 points final gravity and rack it into a keg to spund for a natural form of carbonation.

    The problem is that with fermenting in a sealed carboy and then racking into a sealed vessel there can still be some faint sulfur present when racking prior to complete fermentation and once it's in the keg I don't want to vent it at all unless the pressure exceeds the desired carbonation level. I want to open ferment them so more of the sulfur can be blown off and not reabsorbed into the beer. I'm not worried about contamination, I'll sanitize the chest freezer the best I can before and will only leave it exposed while it is actively fermenting, and will vent the co2/sulfur aroma out of the chest freezer as it is fermenting.

    I'm just really intrigued with open fermenting lagers, partly due to history and partly for a particular purpose. A lot of European breweries still open ferment lagers. Anchor still open ferments all their stuff in coolships which is pretty awesome (at least when I was there in 2016 pre-sale). Russian River just started exclusively open fermenting their STS Pils at their new facility.
     
  2. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    My 2 cents.
    While hydrostatic pressure is a real thing in large vessels it's certainly not in a 5 gallon fermenter.
    You want sulfur in the beer. Not only is it a fantastic antioxidant, all of the best lagers will have a faint matchstick aroma to them.

    My take on it is, open ferment or not whatever floats your boat, but I highly doubt it makes a difference.

    It also makes me happy you are spunding, kudos.
     
    honkey likes this.
  3. honkey

    honkey Maven (1,350) Aug 28, 2010 Arizona
    Trader

    This is one we can agree on :stuck_out_tongue: I would emphasize though the part about sulfur aroma being faint.

    In Tombstone, I almost always use Augustiner's lager yeast from Imperial Organic (L17 Harvest) for my lagers and I get a huge amount of sulfur production early but when I spund towards the end of fermentation, the sulfur is pretty much gone by then, so if sulfur is off putting to you, I'd recommend giving that strain a try. As mentioned, fermenting in carboys or in buckets might as well be the same thing as open fermentation as you have such a small amount of pressure in such small vessels. If anything, if I was homebrewing lagers, I would probably be looking for ways to decrease ester production, which would likely be a higher pitching rate and lower fermentation temperature. Open fermentation theoretically would have the opposite effect (although there's already so little pressure with the lid on, I doubt it would make a difference at this size). The higher pitching rate should also help with sulfur production.

    So to summarize, I think you have something that you want to fix but that you're barking up the wrong tree.
     
    JackHorzempa and TheBeerery like this.
  4. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    Hooray!

    That is exactly what I do. 2.5m pitch rate and ferment at 44-45. Spund, and hold 45 until desired extract remaining. 2206 is my house yeast.
     
  5. honkey

    honkey Maven (1,350) Aug 28, 2010 Arizona
    Trader

    Do you repitch? If so, how many generations do you use? I seem to remember that you have some lab equipment. I'd be curious to hear if you end up with smaller yeast cells in subsequent generations with such a high pitch rate. I have found that high cell counts results in less time for cells to reach full maturity and then smaller cell sizes. I used to deal with that at my last brewery, but these days I don't have to worry about re-pitching since we're always changing up the beers we brew.
     
  6. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    I do repitch and I do have lab equipment!
    I pitch in trub free wort, and recover my yeast with extract left (I recover at spund). Even under the scope I have zero trub. Anyways, when I put my yeast away @40F they continue to eat in storage. My harvest gets halved on recovery, then 1/2 of the harvest is direct pitched. With this system I generate 50% new cells per pitch, so essentially 100% new growth every 2 times. I have used this same method in the past to go years on the same starting 5 yeast packs. ~200 batches or so. The yeast mutated, or I like to say acclimated, so well. It would ferment like crazy down low, floc super well, and have just the right touch of sulfur. I ditched it when I built my new brewery as it sat for ~6 months. But I have just started over with the same process, with good success. The yeast have about 15 batches on them, and are starting to come around again. I cell count and scope before each batch and have very healthy cells and great viability.
     
  7. OldBrewer

    OldBrewer Maven (1,385) Jan 13, 2016 Canada (ON)

    I hope to be spunding my next lager. Is there any advantage to keeping a certain amount of pressure (say 15 psi) throughout the entire fermentation process as opposed to waiting until the gravity is within about 4-6 points of final gravity?
     
  8. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    Yea, don't. Never ferment under pressure unless you have to.
     
    OldBrewer likes this.
  9. wasatchback

    wasatchback Pooh-Bah (1,574) Jan 12, 2014 Tajikistan
    Pooh-Bah Trader

    What’s your direct pitch quantity in mls or oz if you don’t mind me asking?
     
  10. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    It varies on how much knockout volume you have and your viability. So its ever changing.

    For me that is usually around 500ml of pure yeast.
     
  11. honkey

    honkey Maven (1,350) Aug 28, 2010 Arizona
    Trader

    Theoretically if you spund throughout all of fermentation at 3-4 PSI, you would be emulating the type of pressure found in small-medium commercial breweries, which would decrease the ester production. You would have an increased risk of diacetyl and sulfur. The diacetyl issue should be overcome with a few extra days, the sulfur might be a problem though. I have fermented under pressure in the past with no issues in an attempt to reduce the ester production in conjunction with a higher temperature fermentation and those beers needed less lagering time. That is a common technique for large breweries. I would be prepared for disappointment unless you're willing to put in the effort of a few batches to get the process nailed.
     
  12. OldBrewer

    OldBrewer Maven (1,385) Jan 13, 2016 Canada (ON)

    I wonder how much pressure is already available through a fermentation lock? Perhaps using a small diameter blow-off tube in a full pail of water might increase the pressure and give similar results?
     
  13. honkey

    honkey Maven (1,350) Aug 28, 2010 Arizona
    Trader

    Virtually none... You need 3 feet of hydrostatic pressure to equal 1 psi.
     
  14. MorningDew72

    MorningDew72 Crusader (402) Aug 15, 2014 North Carolina
    Trader

    From my standpoint I'm only interested in trying open fermentation to blow off the sulfur, definitely not a hydrostatic issue. For what it's worth, I usually only end up with around 3.5-4 gallons in the keg so there is still a lot of headspace where sulfur aroma can be reabsorbed.

    My latest batches of pale lagers I've been pitching at a rate of around 2.5 (largely because of Beerery) and ferment steady in the mid 40s, so I have been having very clean, healthy fermentations with no off flavors other than very faint sulfur aroma that fades with time but usually incorporates venting. I used to not have extra corny kegs so my spunding keg would also be the serving keg, and I would pull 3-4 ounces a day (and drink) after a couple weeks of lagering, and before "tapping", to pull the yeast out. Never had any autolysis issues, likely because the kegs would never last that long, and it would still clean up to be very clear in the glass.

    One thing I am heavily considering as an alternative, now that I have some extra kegs, is cutting the dip tube a half an inch or so, spunding/lagering in those kegs, and than doing a closed transfer into the serving keg. I think this would keep the sulfur to a minimum and also the beers would be even more crystal clear and clean. Whatever sulfur aroma is left in the fairly large headspace would be left behind too.

    I like to keep things simple with my brewing. I do use brewing salts and acids for pH, but other than that I don't want to add other ingredients besides grains/hops/yeast such as kettle and fermenter finings, and adding artificial CO2 for carbonation. Continually trying to dial in a process that works for what I'm going for.
     
  15. OldBrewer

    OldBrewer Maven (1,385) Jan 13, 2016 Canada (ON)

    I'm curious - why have you specifically chosen 2206, as opposed to others such as 2124 or WLP830?
     
  16. TheBeerery

    TheBeerery Initiate (0) May 2, 2016 Minnesota

    Literally because it’s sulfury, and it also flocks better than those you listed.
     
  17. OldBrewer

    OldBrewer Maven (1,385) Jan 13, 2016 Canada (ON)

    Thanks - I haven't tried that one yet, but will try it the next time I need to purchase yeast.
     
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