Using 6-row and flaked corn

Discussion in 'Homebrewing' started by Crusader, Mar 29, 2016.

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  1. Crusader

    Crusader Pooh-Bah (1,725) Feb 4, 2011 Sweden
    Pooh-Bah

    I'm planning for my next brew and was thinking of brewing with 6-row pilsner malt and flaked corn (circa 30% of the grist), I'm going for a cream ale type of beer, and was wondering if there's something I should do differently mashing wise. My understanding is that I will be able to perform a regular single temperature mash, but from what I've read the flaked corn is meant to dissolve into the mash, and I was wondering how much effort is needed to ensure that this happens. My current procedure consists of stirring in the malt, placing the kettle inside a heated oven and leaving it for 60 minutes until it is taken out for sparging. Before sparging should I be on the look out for anything in particular as it pertains to the consistency of the mash (a slimy texture or the like) or will a 60 minute mash take care of the corn by itself pretty much?
     
    #1 Crusader, Mar 29, 2016
    Last edited: Mar 29, 2016
  2. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    Patrik, as long as you are using flaked corn a single temperature infusion mash will work just fine. When I homebrew my CAP beers I mash for 60 minutes at 154 degrees F.

    I am curious, what is your source for 6-row malt; which malting company? Is it easy for you to get?

    Cheers!

    P.S. Jeff Renner coined a term of Classic American Cream Ale (CACA); will you be brewing this sort of beer?
     
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  3. invertalon

    invertalon Pooh-Bah (2,249) Jan 27, 2009 Ohio
    Pooh-Bah Trader

    When I did my cream ale it was 20% flaked corn, 50% 6-row and 20% 2-row with the remaining balance of munich, 20L and cara-pils. I did a single infusion at 154F for 60mins... End result was awesome! No mash or sparge issues at all, just like any other beer I have done.
     
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  4. Crusader

    Crusader Pooh-Bah (1,725) Feb 4, 2011 Sweden
    Pooh-Bah

    That's good to hear, so just go about it in a normal way then. Sounds good.

    I'm going to be using 6-row pilsner malt from Castle Malt which is available through an online homebrew supply store here.

    I haven't come across that term specifically, I've been looking at Wahl and Henius, Hantke and some other turn of the century material. It will be a 1.056 OG beer using between 1-1.5lbs hops per barrel (scaled down), hops are undecided yet, I have Cascade in the freezer which I might go with despite not being an old hop (this would be the obligatory modern twist to the recipe I guess :stuck_out_tongue:). I was thinking about Cluster but the only source of it which I can get is pellets from 2013.
     
  5. NeroFiddled

    NeroFiddled Grand High Pooh-Bah (7,276) Jul 8, 2002 Pennsylvania
    Pooh-Bah Trader

    I used to professionally brew a lager that was 60% flaked corn and 40% 2-row (which has less husk than 6-row) and there were no issues with the corn, you just mash it as you normally would.

    One "secret" that I learned from the big brewers was that you should do a thin mash. This goes against the common homebrew theory that your enzymes need to be tight in a thick mash to work, but I never had any problem with conversion. The thin mash is actually done for pH balance as you should need to add less sparge water afterwards.
     
    #5 NeroFiddled, Mar 29, 2016
    Last edited: Mar 29, 2016
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  6. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    Thanks for that link to Castle Malting company. I was not aware of European 6-row malt.

    A CACA has basically the same hop schedule as a CAP: Cluster for bittering and Continental hops (e.g., Saaz, Hallertau Mittelfruh, Styrian Goldings) for flavor/aroma. Obviously the difference between a CACA and a CAP is yeast; the CACA would use an ale yeast strain, preferably a neutral strain (e.g. California Ale (US-05/WY1056/WLP001), German Ale (WY1007), ...).

    Using something other than Cluster for bittering is no big deal if you would prefer to use a 'fresher' hop. Otherwise you could use the 2013 Cluster pellet hops but use a bit more than originally planned to account for loss of Alpha Acids due to age. Below is a link to an online calculator that you can use in this regard.

    http://brewerslog.appspot.com/HopAlphaCalc

    Cheers!
     
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  7. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    I just gotta double check this; you used more corn than malt?

    Did you ever have any issues with conversion? The 40% 2-row had a high enough DP to convert the 60% flaked corn?

    Cheers!
     
  8. Crusader

    Crusader Pooh-Bah (1,725) Feb 4, 2011 Sweden
    Pooh-Bah

    That's encouraging to hear. At the end of the mash was the corn entirely liquified without you having to stir the mash?
     
  9. invertalon

    invertalon Pooh-Bah (2,249) Jan 27, 2009 Ohio
    Pooh-Bah Trader

    I always stir the mash like half-way through at 30minutes, but there was no sign of corn flakes at the end.
     
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  10. NeroFiddled

    NeroFiddled Grand High Pooh-Bah (7,276) Jul 8, 2002 Pennsylvania
    Pooh-Bah Trader

    That's right Jack. We started at 40/60, went up to 45/55, 50/50, 55/45, and then over the top at 60% corn and 40% 2-row malted barley. The mash bed was NEVER disturbed after the initial dough-in and mix, and we never had any issue with conversion, and always had a very simple lauter and sparge. I should have noted, however, that I did acidify the sparge water, and that we were using quality 2-row malt (which in the end I believe was Durst Pilsner). This was for a '60's-70's style lager like one Bill Moeller might have been making at Schmidt's, not a cream ale.
     
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  11. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    Yeah, I just did a 'quick & dirty' calculation with an assumption that the 2-row malt would have a DP of 140 Lintner and with this assumed value there was enough DP to convert the 60% flaked corn.

    You learn something new every day.

    How did this beer taste with such a high proportion of corn?

    Cheers!
     
  12. NeroFiddled

    NeroFiddled Grand High Pooh-Bah (7,276) Jul 8, 2002 Pennsylvania
    Pooh-Bah Trader

    In side by side comparisons it tasted light Stroh's light, Schlitz light, or something like that, which is exactly what we were going for. There were very few hops beyond the initial bittering addition, and as I recall that was only 9 or 10 IBUs, maybe even less.
     
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  13. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    That makes sense.

    Thanks!
     
  14. Crusader

    Crusader Pooh-Bah (1,725) Feb 4, 2011 Sweden
    Pooh-Bah

    I will need to think about which hops to use, cluster for bittering and a continental hop for flavor would make the most sense, and be more interesting than using Cascade for this beer (I was originally planning on brewing a regular APA as my next batch which is why the Cascade was on my mind). One thing I notice though when I use the calculator is that there seems to be a massive drop in alpha acids for those Clusters, to where the current AA is calculated at 0.8%.

    To get this number I used an original AA% of 7.5% which is the number listed on the homebrew supply website, and the +4 degrees celsius which is listed for the hop cooler used by this supplier (which sounds warm to me, but that's the source I have to work with). I did get some EKG which were from 2013 when I ordered from them a while back and they worked fine for bittering the two porter brews I recently made, which were hopped at a similar level to what I would be using now, and those were listed as 4.5% AA on the package. So I'm wondering if I am misinterpreting the calculator, or if the loss in alpha acids isn't the whole story as to the bittering potential of the hops.
     
  15. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    Patrik, I can't personally vouch for how accurate this online calculator is but the optimum way to store hops is in mylar bags that are either vacuum packed or flushed with nitrogen and stored at freezer temperatures (e.g., -18 degrees C).

    If the hops you purchase are continually stored at refrigerator temperatures (e.g., 4 degrees C) it is indeed my understanding that the loss of Alpha Acids will be larger. The hop storage equations will indeed likely result in a values like "0.8%" for hops that are several years old and stored at refrigerator temperatures. If you were to have those hops analytically tested would they measure out at this low values? Boy, I really do not know.

    In my homebrewery I promptly place my hops (in mylar flushed bags) in my freezer for storage. Freezer storage definitely helps here. You can go back to the online calculator and see for yourself. Perform the calculation under common circumstances and just vary the temperature from 4 degrees C to -18 degrees C.

    Also, which button did you select for storage conditions?

    Cheers!

    Jack
     
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  16. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

  17. Crusader

    Crusader Pooh-Bah (1,725) Feb 4, 2011 Sweden
    Pooh-Bah

    I see, well that doesn't sound ideal to say the least.

    I gave them some benefit of doubt by assuming they at least keep them sealed somehow, but I see your point, the calculated value would be 0.1% AA under the least ideal conditions. Oh well, it is what it is.
     
  18. JackHorzempa

    JackHorzempa Grand Pooh-Bah (3,375) Dec 15, 2005 Pennsylvania
    Society Pooh-Bah

    Do you hops come in bags like pictured below? HopUnion uses mylar bags which they flush with nitrogen prior to sealing the bag.

    Cheers!

    [​IMG]
     
  19. SFACRKnight

    SFACRKnight Grand Pooh-Bah (3,348) Jan 20, 2012 Colorado
    Pooh-Bah Trader

    Mmmmmmm, CACA beer.
     
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  20. SFACRKnight

    SFACRKnight Grand Pooh-Bah (3,348) Jan 20, 2012 Colorado
    Pooh-Bah Trader

    Not to thread jack, but since Yakima valley hops took over does that mean hop union bags are "old stock"?
     
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